GM Service Manual Online
For 1990-2009 cars only

Step

Action

Value(s)

Yes

No

1

Did you review the instrument cluster circuit description and perform the necessary inspections?

--

Go to Step 2

Go to Symptoms

2

Start the engine and allow to reach operating temperature.

Does the temperature gauge operate properly?

--

Go to Testing for Intermittent Conditions and Poor Connections

Go to Step 3

3

  1. Connect a scan tool to read the actual engine coolant temperature.
  2. Operate the engine.
  3. Compare the actual engine coolant temperature and the temperature indicated by the instrument cluster's temperature gauge.

Are the actual engine coolant temperature and the indicated coolant temperature within the specified value of each other?

17°C (30°F)

Go to Step 7

Go to Step 4

4

  1. Disconnect the engine coolant temperature gauge sensor.
  2. Connect 1 red lead of a J 33431-C to engine coolant temperature gauge sensor connector cavity A for CKT 35 (DK GRN). Refer to Circuit Testing in Wiring Systems.
  3. Connect the other lead to ground.
  4. Adjust the tester to 1305 ohms.
  5. Observe the indication of the temperature gauge.
  6. Adjust the tester to 49.5 ohms.
  7. Observe the indication of the temperature gauge.

Does the temperature gauge indicate the specified values after each adjustment of the tester?

37.8°C (100°F)

126.7°C (260°F)

Go to Step 9

Go to Step 5

5

With the tester at 49.5 ohms, does the temperature gauge indicate a temperature significantly below the specified value?

126.7°C (260°F)

Go to Step 6

Go to Step 10

6

  1. Disconnect the instrument cluster.
  2. Connect a J 39200 DMM between instrument cluster connector cavity B9 and engine coolant temperature gauge sensor connector cavity A for CKT 35 (DK GRN). Refer to Circuit Testing in Wiring Systems.

Is continuity present?

 

Go to Step 10

Go to Step 8

7

The temperature gauge functions properly.

Inspect the engine cooling system for operating conditions. Refer to Engine Overheating or to Engine Fails To Reach Normal Operating Temperature in Engine Cooling.

Is the repair complete?

--

Go to Step 11

Go to Step 3

8

Repair the high resistance in CKT 35 (DK GRN) between the instrument cluster and the engine coolant temperature gauge sensor. Refer to Wiring Repairs in Wiring Systems.

Is the repair complete?

--

Go to Step 11

Go to Step 3

9

Replace the engine coolant temperature gauge sensor. Refer to Engine Coolant Temperature Sensor Replacement in Engine Cooling.

Is the repair complete?

--

Go to Step 11

Go to Step 3

10

Replace the instrument cluster. Refer to Instrument Cluster Replacement .

Is the repair complete?

--

Go to Step 11

Go to Step 3

11

Operate the system in order to verify the repair.

Did you correct the condition?

--

System OK

Go to Step 3