GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2000 🢒 Express 🢒 Engine 🢒 Engine Electrical 🢒 Battery Tray Replacement

Removal Procedure

    Caution: Refer to Battery Disconnect Caution in the Preface section.

  1. Disconnect the battery negative cable from the battery negative terminal. Refer to Battery Negative Cable Disconnection and Connection .
  2. Disconnect the battery positive cable from the battery positive terminal. Refer to Battery Positive Cable Replacement .
  3. Remove the battery limiter from the vehicle if equipped. Refer to Battery Limiter Replacement .

    4. Object Number: 106016 Size: SH
  4. Remove the battery hold-down bolt and retainer.
  5. Remove the battery.

    6. Object Number: 105146 Size: SH
  6. Remove the battery tray bolts.
  7. Remove the battery tray from the vehicle.

    8. Object Number: 184062 Size: SH
  8. Remove the vacuum hose and tank from the battery tray.

Installation Procedure

    Object Number: 184062 Size: SH
  1. Install the vacuum hose and tank to the battery tray.

    2. Object Number: 105146 Size: SH
  2. Install the battery tray to the vehicle.

    3. Notice: Refer to Fastener Notice in the Preface section.

  3. Install the battery tray bolts.

    4. Tighten
    Tighten the battery tray bolts to 25 N·m (18 lb ft).


    Object Number: 106016 Size: SH
  4. Install the battery.
  5. Install the battery hold-down retainer and bolt.

    6. Tighten
    Tighten the battery hold-down retainer bolt to 18 N·m (13 lb ft).

  6. Install the positive battery cable to the battery with the battery terminal bolt. Refer to Battery Positive Cable Replacement .

    7. Tighten
    Tighten the battery terminal bolt to 17 N·m (13 lb ft).

  7. Install the battery negative cable to the battery with the battery terminal bolts. Refer to Battery Negative Cable Replacement .

    8. Tighten
    Tighten the battery terminal bolt to 17 N·m (13 lb ft).

  8. Install the battery limiter to the vehicle if equipped. Refer to Battery Limiter Replacement .