Diagnostic Instructions
Circuit/System Description
The engine control module (ECM) commands the fans ON in high speed or low speed. In low speed, the fans are configured in series. In high speed, the fans are configured in parallel.
In low speed operation, the ECM applies ground to the coil side of the low speed relay, which is fan 1 relay 58. Voltage is applied directly to the left cooling fan through the switch side of the low speed relay. The right fan is connected
in series to the left fan through the de-energized series/parallel relay, which is fan 2 relay 61, so that both fans operate at low speed.
In high speed operation, the ECM applies a ground to the coil side of the low speed relay, the series/parallel relay, and the high speed relay, which is fan 3 relay 60. Voltage is applied directly to the right cooling fan through the switch
side of the high speed relay. The left cooling fan obtains voltage through the low speed relay and ground through the series/parallel relay.
When the ECM is commanding a fan relay ON, the voltage of the control circuit should be low, near 0 volts. When the ECM is commanding a fan relay OFF, the voltage of the control circuit should be high, near battery voltage. If the ECM detects that
the actual voltage of the relay control circuit is different than the expected voltage, DTC P0480 or P0481 will set and the affected ECM driver will be disabled.
Diagnostic Aids
The ECM has the capability of providing command to the fan relays even while a scan tool output control is being used. Always refer to the fan control command parameters on the scan tool to know which fans are being commanded ON by the ECM.
Reference Information
Schematic Reference
Engine Cooling Schematics
Description and Operation
Cooling Fan Description and Operation
Connector End View Reference
Cooling System Connector End Views
Electrical Information Reference
Scan Tool Reference
Scan Tool Data List
Circuit/System Verification
- Verify that DTCs P0480 or P0481 are not set.
⇒ | If either of the DTCs are set, repair the DTC first. |
- Ignition ON, command each relay ON and OFF with a scan tool. Feel or listen to verify that each relay turns ON and OFF with each command.
Circuit/System Testing
- Ignition OFF, disconnect the series/parallel relay, which is fan 2 relay 61.
- Ignition ON, activate the cooling fan 1 relay with a scan tool. The fan should be OFF.
⇒ | If the fan is activated, test the left fan ground circuit for a short to ground. |
- Ignition OFF, disconnect the remaining fan relays.
- Connect a 30A fused jumper between the normally-open switch contact terminals at the series/parallel relay, which is fan 2 relay 61, connector in order to complete the left fan ground circuit. Leave this jumper in place for the remainder
of this procedure.
- One at a time, connect a 30A fused jumper between the positive terminal at the battery and the fan voltage supply circuit terminal at the fan 1 and fan 3 relay connections and verify fan activation.
⇒ | If the appropriate fan does not activate, test the fan voltage supply circuit for a short to ground or open/high resistance. If the circuit tests normal, test the fan ground circuit for open/high resistance. If the circuits test normal, replace the
fan. |
- Ignition ON, connect a 30A fused jumper between the relay switch voltage supply circuit terminal and the fan voltage supply circuit terminal at the fan 1 and fan 3 relay connections and verify the appropriate fan activation.
⇒ | If the fan does not activate, test the relay switch voltage supply circuit for a short to ground or open/high resistance. If the circuit tests normal and its fuse is open, test all connected components and replace as necessary. |
- If the circuits and fans test normal, replace the relay.
Repair Instructions
Repair Verification
Ignition ON, command the fan relay ON and OFF with a scan tool. Observe to verify that the appropriate fan turns ON and OFF with each command.