Important: Engine block plug, oil gallery, and coolant sealing washers may be used again if not bent, scored or otherwise damaged.
- Apply a 3.175 mm (0.125 in) bead of sealant GM P/N 12346004 (Canadian P/N 10953480) to the engine block coolant heater sealing washer (115), if applicable. Refer to
Adhesives, Fluids, Lubricants, and Sealers
.
Notice: Refer to Fastener Notice in the Preface section.
- Install the engine block coolant heater (114) to the engine block.
Tighten
Tighten the block coolant heater to 50 N·m (37 lb ft).
- Apply a 3.175 mm (0.125 in) bead of sealant GM P/N 12346004 (Canadian P/N 10953480)
to the engine block right rear coolant drain hole plug sealing washer.
- Install the engine block right rear coolant drain hole plug.
Tighten
Tighten the block right rear coolant drain hole plug to 60 N·m (44 lb ft).
- Apply a 3.175 mm (0.125 in)
bead of sealant GM P/N 12346004 (Canadian P/N 10953480) to the engine block left front oil gallery plug sealing washer (117).
- Install the engine block left front oil gallery plug (116).
Tighten
Tighten the block left front oil gallery plug to 60 N·m (44 lb ft).
- Apply a 3.175 mm (0.125 in)
bead of sealant GM P/N 12346004 (Canadian P/N 10953480) to the engine block left rear oil gallery plug sealing washer (113).
- Install the engine block left rear oil gallery plug (112).
Tighten
Tighten the block left rear oil gallery plug to 60 N·m (44 lb ft).
- Inspect the engine block rear oil gallery plug and O-ring seal. If the
O-ring seal on the plug is not cut or damaged, the rear oil gallery plug may be used again.
- Lubricate the O-ring seal with clean engine oil.
- Install the O-ring seal onto the plug.
- Install the engine block rear oil gallery plug into the oil gallery bore. A properly installed block plug will protrude 0.8-1.4 mm (0.0315-0.055 in) beyond the rear face of the block.
- Apply threadlock GM P/N 12345382 (Canadian P/N 10953489)
to the sides of the NEW front oil gallery plug (101).
- Install a NEW engine block front oil gallery plug. Install the plug into the oil
gallery bore 2.2-2.8 mm (0.0086-0.011 in) below flush.
- Install the left side knock sensor (718) and
bolt (739).
Tighten
Tighten the bolt to 20 N·m (15 lb ft).
- Install the right side knock sensor (718) and
bolt (739).
Tighten
Tighten the bolt to 20 N·m (15 lb ft).