GM Service Manual Online
For 1990-2009 cars only

The purpose of New Product Information is to highlight, or indicate, important product changes from the previous model year.

Changes may include 1 or more of the following items:

    • Torque values and/or fastener tightening strategies
    • Changed engine specifications
    • New sealants and/or adhesives
    • Disassembly and assembly procedure revisions
    • Engine mechanical diagnostic procedure revisions
    • New special tools required
    • A component comparison from the previous year

Torque Values and/or Fastener Tightening Strategies

    • All fasteners and threaded holes on the LS2 engine utilize metric threads.
    • Cylinder head, connecting rod, crankshaft balancer, and main bearing cap bolts now apply a torque angle tightening strategy.
    • Certain fasteners should not be used again. Bolts, studs, or other fasteners that must be replaced, will be called out in the specific service procedure.
    • A second design camshaft retainer and bolts are optional.

New Sealants and/or Adhesives

Sealers and adhesives, as required, are identified within the specific service procedures. Refer to Adhesives, Fluids, Lubricants, and Sealers .

Disassembly and Assembly Procedure Revisions

    • The piston and piston pin are to be serviced as an assembly.
    • A locking washer is now installed between the front face of the crankshaft sprocket and the rear face of the crankshaft balancer. Refer to Disassembled Views , Crankshaft Balancer Removal and Crankshaft Balancer Installation .

Engine Mechanical Diagnostic Procedure Revisions

All diagnosis on a vehicle should follow a logical process. Strategy based diagnostics is a uniform approach for repairing all systems. The diagnostic flow may always be used in order to resolve a system condition. The diagnostic flow is the place to start when repairs are necessary. For a detailed explanation, refer to Diagnostic Starting Point - Engine Mechanical .

New Special Tools Required

No new special tools have been designed for this application.

A Component Comparison from the Previous Year

    • The camshaft position (CMP) sensor has been relocated to the front of the engine using the front surface of the camshaft sprocket as the target wheel.
    • The knock sensors have been relocated to the sides of the engine block and are flat-response type sensors.
    • A locking washer is now installed between the front face of the crankshaft sprocket and the rear face of the crankshaft balancer. Refer to Disassembled Views , Crankshaft Balancer Removal and Crankshaft Balancer Installation .
    • A second design camshaft retainer and bolts are optional.