GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2002 🢒 Corvette 🢒 Transmission/Transaxle 🢒 Clutch 🢒 Clutch Pedal Replacement

Removal Procedure

    Object Number: 71493 Size: SH

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

  1. Disconnect the negative battery cable.
  2. Remove the left I/P lower insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gages and Console.
  3. Disconnect the cruise control release switch electrical connector.

    4. Object Number: 71494 Size: SH
  4. Remove the cruise control release switch bracket retaining bolts.
  5. Remove the cruise control release switch, with bracket.

    6. Object Number: 71474 Size: SH
  6. Remove the clutch master cylinder rod retainer.
  7. Disconnect the clutch master cylinder rod from the clutch pedal.

    8. Object Number: 71473 Size: SH
  8. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  9. Remove the clutch actuator cylinder hose from the hose retaining clip.

    10. Object Number: 71475 Size: SH
  10. Lower the vehicle. Leave the vehicle on the hoist.
  11. Remove the windshield washer solvent container. Refer to Windshield Washer Solvent Container Replacement in Wipers/Washer Systems.
  12. Rotate the clutch master cylinder counterclockwise 45 degrees.
  13. Release the clutch master cylinder from the dash panel.
  14. Move the clutch master cylinder away from the dash panel approximately 25 mm (1 in).

    15. Object Number: 71483 Size: SH

    Important: Prior to disassembly take note of the direction of the clutch pedal assist spring and its relationship to the clutch pedal.

  15. Push down on the clutch pedal to release the pedal assist spring.
  16. Finesse the spring from the clutch pedal bracket.
  17. Remove the driver foot rest bracket retaining bolt.
  18. Remove the driver foot rest bracket retaining nut.
  19. Remove the driver foot rest bracket from the vehicle.
  20. Remove the driver foot rest spacer from the dash panel stud.

    21. Object Number: 71479 Size: SH
  21. Disconnect the clutch pedal position switch, clutch start switch electrical connector.

    22. Object Number: 71482 Size: SH
  22. Remove the clutch pedal bracket mounting nuts.
  23. Remove the clutch pedal bracket stud anchor plate.
  24. Remove the clutch pedal and bracket assembly from the vehicle.

    25. Object Number: 71477 Size: SH
  25. Remove the clutch pedal bolt.
  26. Remove the clutch pedal nut.
  27. Remove the clutch pedal from the clutch pedal bracket.

Installation Procedure

    Object Number: 71477 Size: SH
  1. Lubricate the clutch pedal bushings lightly with GM P/N 1052497 or equivalent.
  2. Install the clutch pedal to the clutch pedal bracket.
  3. Install the clutch pedal bolt.

    4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the clutch pedal nut.

    5. Tighten
    Tighten the clutch pedal nut to 50 N·m (37 lb ft).


    Object Number: 71482 Size: SH
  5. Install the clutch pedal and bracket assembly into position in the vehicle.
  6. Install the clutch pedal bracket stud anchor plate into position on the steering column bracket.
  7. Install the clutch pedal bracket mounting nuts.

    8. Tighten
    Tighten the clutch pedal bracket mounting nuts to 27 N·m (20 lb ft).


    Object Number: 71479 Size: SH
  8. Connect the clutch pedal position switch, clutch start switch, electrical connector.

    9. Object Number: 71483 Size: SH
  9. Install the driver foot rest spacer onto the dash panel stud.
  10. Install the driver foot rest bracket to the vehicle.
  11. Install the driver foot rest bracket retaining nut and the retaining bolt.

    12. Tighten

        • Tighten the driver foot rest bracket retaining nut to 10 N·m (89 lb in).
        •  Tighten the driver foot rest bracket retaining bolt to 8 N·m (71 lb in).
  12. Lubricate the clutch pedal assist spring bushings lightly with GM P/N 1052497 or equivalent.
  13. Install the clutch pedal assist spring to the clutch pedal bracket (in the direction noted during removal).
  14. Align the clutch pedal to the pedal assist spring and engage.

    15. Object Number: 71476 Size: SH
  15. Install the clutch master cylinder to the dash panel.
    16. 15.1. Orientate the clutch master cylinder at a 45 degree angle.
    15.2. Insert the clutch master cylinder into the dash panel.
    15.3. Rotate the master cylinder clockwise.
    15.4. Attach the master cylinder to the dash panel.
    15.5. DO NOT over rotate the master cylinder or damage may occur.
  16. Install the windshield washer solvent container. Refer to Windshield Washer Solvent Container Replacement in Wipers/Washer Systems.

    17. Object Number: 71473 Size: SH
  17. Raise the vehicle.
  18. Install the clutch actuator cylinder hose to the hose retaining clip.

    19. Object Number: 71474 Size: SH
  19. Lower the vehicle.
  20. Install the clutch master cylinder rod to the clutch pedal.
  21. Install the clutch master cylinder rod retainer.

    22. Object Number: 71494 Size: SH
  22. Install the cruise control release switch, with bracket into position.
  23. Install the cruise control release switch bracket retaining bolts.

    24. Tighten
    Tighten the cruise control release switch bracket retaining bolts to 12 N·m (106 lb in).


    Object Number: 71493 Size: SH
  24. Connect the cruise control release switch electrical connector.
  25. Install the left I/P lower insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gages and Console.
  26. Connect the negative battery cable.

    27. Tighten
    Tighten the negative battery cable bolt to 15 N·m (11 lb ft).

  27. Program the transmitters. Refer to Transmitter Programming in Keyless Entry.