GM Service Manual Online
For 1990-2009 cars only

Object Number: 65529  Size: SH

Manual transmissions are identified by the number of forward gears and the measured distance between the centerline of the output shaft and the counter gear.

The 6-speed, manual transmission (RPO MM6), used in Corvettes, incorporates the following features:

    • An aluminum case.
    • Fully synchronized gearing with an enhanced synchronizer cone arrangement:
       - Tripple-cone: FIRST, SECOND
       - Double-cone: THIRD, FOURTH, FIFTH, SIXTH
       - Single-cone: REVERSE
    • An internal shift rail mechanism.
    • A remote transmission shift control mounted forward of the transmission.
    • An external transmission shift rod enabling the forward mount location of the transmission shift control.
    • An extended-length transmission output shaft mating directly to the rear axle drive pinion (in the rear of the differential housing).
    • Tapered roller bearings supporting the mainshaft and countershaft.
    • Caged roller bearings under all speed gears.
    • Solenoid inhibit of SECOND and THIRD gears.
    • Solenoid inhibit of REVERSE gear during predefined forward motion.

These features combine to yield a rugged, reliable system capable of handling input torques of up to 610 N·m (450 lb ft).

The gear ratios used in this transmission offer a wide operating range providing excellent acceleration and fuel economy.

The gear ratios are as follows:

Gear

Ratio (:1)

FIRST

2.66

SECOND

1.78

THIRD

1.30

FOURTH

1.00

FIFTH

0.74

SIXTH

0.50

REVERSE

2.90

Shift Control and Shift Rod


Object Number: 196394  Size: SH

To allow the rear-of-vehicle transmission location, the transmission shift shaft has been relocated to the front of the transmission. The shift shaft is connected to a transmission shift rod (2) which contains two sealed universal-style joints, enabling the range of motion necessary in order to shift gears. The shift rod (2) is connected to the transmission shift control (1) which is a lubricated and sealed unit, mounted to the driveline support assembly. The mounting system utilized for the shift control (1) incorporates rubber insulators. The cockpit of the vehicle is isolated from the driveline through the use of a shift control closeout boot which seals off the shift control and the driveline tunnel shift control opening.

Gear Select (Skip Shift)

To ensure good fuel economy and compliance with federal fuel economy standards, SECOND and THIRD gears are inhibited when shifting out of FIRST gear under the following conditions:

    • Coolant temperature is above 50°C (122°F).
    • Vehicle speed is between 20 and 29 km/h (12 and 19 mph).
    • Throttle is opened 35 percent or less.

Reverse Lockout

A reverse lockout system (consisting of a reverse lockout solenoid which operates a reverse lockout mechanism) is utilized to prevent shifting into REVERSE gear when the vehicle is moving forward at a speed of 5 km/h (3 mph) or more.