GM Service Manual Online
For 1990-2009 cars only

Weatherstrip Replacement Coupe and Convertible

Removal Procedure


    Object Number: 63735  Size: SH
  1. Open the driver and passenger side doors.
  2. Remove the roof lift off panel (coupe) or lower the top (convertible).

  3. Object Number: 71174  Size: SH
  4. Remove the push in retainers from the lower corners of the weatherstrip.
  5. Remove the upper LH/RH corner screws from the weatherstrip.

  6. Object Number: 71173  Size: SH
  7. Peel the rear edge of the weatherstrip forward to expose the windshield upper retainer screws.
  8. Remove the upper retainer screws.
  9. Remove the weatherstrip with upper retainer.
  10. Clean the surface of old sealant material.

Installation Procedure


    Object Number: 372247  Size: SH
  1. Apply a bead of sealant GM P/N 12345097, or equivalent, on the windshield header from 75 mm (3 in) beyond the latches to the corner of the header.
  2. Install a glob of sealant across the top of the side retainers.

  3. Object Number: 71173  Size: SH
  4. Position the weatherstrip on the windshield frame.
  5. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  6. Install the windshield weatherstrip upper retainer center screw.
  7. Tighten
    Tighten the weatherstrip upper retainer center screw to 3.4 N·m (30 lb in).

  8. Reinstall the weatherstrip to the upper retainer center.
  9. Peel the weatherstrip from the upper retainer, working from the outer corner inward, in order to expose the remaining screw holes.
  10. Install the following upper retainer screws:
  11. • The LH outer and middle screw
    • The RH outer and middle screw

    Tighten
    Tighten the windshield upper weatherstrip retainer screws to 3.4 N·m (30 lb in).

  12. Insert the weatherstrip into the upper retainer starting in the center and working outwards.

  13. Object Number: 71174  Size: SH
  14. Peel the protective film from the foam tape on the sides of the new weatherstrip, or install two sided tape to the sides of a reused weatherstrip.
  15. Insert the weatherstrip into the side retainer starting at the top and working downward on the LH and RH sides.
  16. Install the LH and RH top corner weatherstrip screws.
  17. Tighten
    Tighten the windshield weatherstrip top corner screws to 3.4 N·m (30 lb in).

  18. Install the lower LH and RH corner push in retainers.

  19. Object Number: 63735  Size: SH
  20. Install the roof panel (coupe) or raise the top (convertible).

Weatherstrip Replacement Hardtop

Removal Procedure


    Object Number: 588279  Size: SH
  1. Remove the push-in retainers securing the weatherstrip to the lock pillar.
  2. Pull the weatherstrip with it's retainer from the lock pillar weatherstrip retainer.

  3. Object Number: 588275  Size: SH
  4. Remove the push-in retainers (1, 2) securing the forward end of the weatherstrip to the reveal molding and the hinge pillar.
  5. Pull the weatherstrip with it's retainer from the reveal molding.

  6. Object Number: 376671  Size: SH
  7. Remove the weatherstrip.
  8. Clean the surface of old sealant material.

Installation Procedure


    Object Number: 614164  Size: SH
  1. Apply a 50 mm (2 in) bead of sealant (1) GM P/N 12345097, or equivalent, down the middle of both the weatherstrip retainers at the upper rear corner of the door opening.

  2. Object Number: 614169  Size: SH
  3. Apply a bead of sealant (2) to the lower 50 mm (2 in) of the lock pillar weatherstrip retainer (1) and 50 mm (2 in) down the lock pillar.

  4. Object Number: 614167  Size: SH
  5. Apply three parallel 50 mm (2 in) long beads of sealant (1) to the forward end of the door opening weatherstrip retainer and to the rear edge of the reveal molding.

  6. Object Number: 376671  Size: SH
  7. Remove the protective tape from the back of the weatherstrip.
  8. Insert the weatherstrip into the weatherstrip retainers.
  9. • Start at the rear upper corner.
    • Insert the upper/outer edge of the weatherstrip first.

    Object Number: 588279  Size: SH
  10. Install the weatherstrip retainer securing the weatherstrip to the lock pillar.
  11. Install the push-in retainers securing the weatherstrip to the lock pillar.

  12. Object Number: 588275  Size: SH
  13. Install the weatherstrip retainer (1) securing the weatherstrip to the hinge pillar reveal molding.
  14. Install the push-in retainers (2) securing the weatherstrip to the hinge pillar.