Tools Required

1. Remove the engine front cover. Refer to Engine Front Cover Replacement .



2. Rotate the crankshaft until the timing marks on the crankshaft sprocket and the camshaft sprocket are aligned



3. Remove the crankshaft sprocket bolts.
4. Remove the camshaft sprocket.

Notice: Do not turn the crankshaft assembly after the timing chain has been removed in order to prevent damage to the piston assemblies or the valves.

5. Remove the timing chain.
6. Use the J 39243 in order to remove the water pump bearing retainer bolts and water pump driveshaft.
7. Remove and discard the O-ring from the water pump driveshaft.
8. Use the J 5825-A in order to remove the crankshaft sprocket.
9. Remove the key, if necessary.

Tools Required

1. Install the key, if you removed it.
2. Use the J 5590 in order to install the crankshaft sprocket.
3. Use the J 41546 in order to install the water pump driveshaft.
4. Install the water pump bearing retainer bolts.

Tighten
Tighten the water pump driveshaft bearing retainer bolts to 12 N·m (106 lb in).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

5. Install the camshaft sprocket and the timing chain. Ensure that the camshaft sprocket and the water pump driveshaft gears mesh.



6. Ensure that the camshaft and the crankshaft timing marks align.



7. Install the camshaft sprocket bolts.

Tighten
Tighten the camshaft sprocket bolts to 25 N·m (18 lb ft).

8. Use the J 39089 in order to install a new O-ring to the water pump driveshaft.
9. Install the engine front cover. Refer to Engine Front Cover Replacement .