GM Service Manual Online
For 1990-2009 cars only

CAMPAIGN:PROPSHAFT TUBES WELD OFF LOCATION (FORT WAYNE)

THIS DCS IS BEING RETRANSMITTED TO ELIMINATE DUPLICATION IN THE VIN LISTING.

************************************************ * IMPORTANT * * RETAIN THIS DCS ADMINISTRATIVE MESSAGE * * WITH DEALER CAMPAIGN BULLETINS. A * * DEALER BULLETIN WILL NOT BE PRINTED * * BY CHEVROLET/GMC MOTOR DIVISION. HOWEVER, * * A PRINTED COPY OF THIS MESSAGE AND VIN * * LISTING WILL BE MAILED TO INVOLVED DEALERS. * ************************************************ DEFECT INVOLVED

SOME 1993 SHORT WHEELBASE HALF-TON 4-WHEEL DRIVE PICKUP TRUCKS MAY HAVE BEEN BUILT WITH ONE-PIECE PROPSHAFTS HAVING TUBE TO YOKE WELDS OFF LOCATION. IN THIS CONDITION THE ATTACHMENT OF THE FRONT AND/OR REAR YOKE TO THE PROPSHAFT TUBE MAY NOT WITHSTAND NORMAL DRIVELINE TORQUE INPUTS CAUSING THE TUBE TO SEPARATE FROM THE YOKE. IF THE TUBE WERE TO SEPARATE FROM A YOKE WHILE THE VEHICLE WAS MOVING, THE PROPSHAFT COULD CAUSE DAMAGE TO THE UNDERBODY OF THE VEHICLE, OR POSSIBLY DETACH FROM THE VEHICLE.

TO PREVENT THIS CONDITION FROM OCCURRING, DEALERS ARE TO INSPECT THE VEHICLES TO DETERMINE IF A SAGINAW, THREE RIVERS PLANT, PROPSHAFT WAS INSTALLED AND IF SO REPLACE IT.

GMC VEHICLES INVOLVED

INVOLVED ARE CERTAIN 1993 SIERRA K 10703 PICKUP TRUCKS BUILT AT FORT WAYNE ASSEMBLY. THE INVOLVED VEHICLES ARE LISTED BELOW:

CHARGE TO SHIP TO VIN DEALER DEALER

1GTEK14H1PZ536953 10582 10582 1GTEK14K9PZ536954 50235 50235 1GTEK14K6PZ536958 18297 18297 1GTEK14K9PZ536971 21746 21746 1GTEK14H7PZ536973 10582 10582 1GTEK14K4PZ536974 40149 40149 1GTEK14H6PZ536978 10582 10582 1GTEK14KXPZ536994 06113 06113 1GTEK14K3PZ536996 26191 39468 1GTEK14HXPZ536997 10582 10582 1GTEK14K1PZ537015 42202 42202 1GTEK14K5PZ537020 18046 18046 1GTEK14K1PZ537046 21728 21728 1GTEK14K8PZ537058 21741 21741 1GTEK14K1PZ537063 53516 53516 1GTEK14K3PZ537078 50237 50237 1GTEK14H6PZ537080 10582 10582 1GTEK14K3PZ537095 40110 40110 1GTEK14K4PZ537106 30625 30625 1GTEK14ZXPZ537107 53191 45347 1GTEK14K3PZ537114 26238 26238 1GTEK14KXPZ537126 50323 50323 1GTEK14K0PZ537149 53109 53109 1GTEK14K9PZ537165 06452 06452 1GTEK14K6PZ537169 21734 21734 1GTEK14K6PZ537172 21664 21664 1GTEK14Z0PZ537178 53191 50107 1GTEK14ZXPZ537186 51282 51282 1GTEK14K3PZ537193 30625 30625 1GTEK14K8PZ537206 51302 51302 1GTEK14K3PZ537209 10300 10300 1GTEK14K1PZ537225 44084 44084 1GTEK14K3PZ537226 50417 50417 1GTEK14K9PZ537232 56843 56843 1GTEK14K2PZ537234 18001 18001 1GTEK14H5PZ537247 40140 40140 1GTEK14K0PZ537250 30088 30088 1GTEK14K0PZ537281 10634 10634 1GTEK14K4PZ537283 30656 30656 1GTEK14Z6PZ537301 51282 51282 1GTEK14K4PZ537302 53531 53531 1GTEK14Z1PZ537304 51282 51282 1GTEK14KXPZ537305 06074 06074 1GTEK14KXPZ537322 21165 21165 1GTEK14K8PZ537366 21741 21741 1GTEK14K6PZ537494 50612 50612 1GTEK14K1PZ537497 18148 18148 1GTEK14K7PZ537505 10503 10503 1GTEK14Z6PZ537511 50144 50144 1GTEK14K8PZ537545 51307 51307

CHEVROLET VEHICLES INVOLVED

INVOLVED ARE CERTAIN 1993 K 10703 TRUCKS BUILT AT FORT WAYNE ASSEMBLY. INVOLVED VEHICLES ARE LISTED BELOW:

DEALER CODE VIN

02042 1GCEK14H1PZ214104 02164 1GCEK14Z9PZ213842 02316 1GCEK14K4PZ213363 03775 1GCEK14KXPZ213982 03827 1GCEK14Z0PZ213325 03827 1GCEK14Z1PZ213513 04328 1GCEK14K5PZ214392 05028 1GCEK14K6PZ214031 05069 1GCEK14K6PZ213722 05069 1GCEK14K8PZ213270 05210 1GCEK14Z2PZ213357 05326 1GCEK14K1PZ213272 05559 1GCEK14K2PZ213698 06074 1GCEK14K3PZ213435 06227 1GCEK14K6PZ213476 06362 1GCEK14K3PZ213421 06438 1GCEK14Z1PZ213625 06472 1GCEK14K5PZ213405 06509 1GCEK14K4PZ213590 06516 1GCEK14KXPZ213562 06589 1GCEK14KXPZ213190 06621 1GCEK14K4PZ213346 06903 1GCEK14KXPZ213352 07430 1GCEK14K5PZ214053 07432 1GCEK14K7PZ213521 07514 1GCEK14K7PZ213230 08004 1GBEK14K3PZ213407 08072 1GCEK14K0PZ213523 08149 1GCEK14K7PZ213390 08348 1GCEK14K4PZ213797 08348 1GCEK14K2PZ214026 08348 1GCEK14K8PZ214600 08369 1GBEK14K2PZ213222 08388 1GCEK14K8PZ213480 08422 1GCEK14K0PZ214669 08522 1GCEK14K3PZ213581 09024 1GCEK14K4PZ213279 09224 1GBEK14K7PZ214205 09261 1GBEK14K9PZ213444 09265 1GCEK14K6PZ213784 09309 1GCEK14KXPZ213416 09333 1GCEK14K1PZ213269 10032 1GCEK14K0PZ213313 10235 1GCEK14KOPZ213618 10297 1GCEK14K7PZ213504 10450 1GCEK14H5PZ213697 10750 1GCEK14K3PZ213502 10801 1GCEK14K2PZ213197 11049 1GCEK14K4PZ213184 11224 1GCEK14H6PZ213501 11224 1GCEK14H3PZ213665 11239 1GCEK14K7PZ213891 11367 1GCEK14K4PZ213539 13591 1GCEK14K9PZ213195 14131 1GCEK14K2PZ213894 14250 1GCEK14K0PZ213439 14368 1GCEK14ZXPZ213395 14429 1GCEK14K7PZ213356 14498 1GCEK14Z7PZ213273 15127 1GCEK14Z2PZ214329 15179 1GCEK14Z7PZ214133 15309 1GCEK14Z7PZ214486 16090 1GCEK14K2PZ213460 16205 1GCEK14K2PZ213796 16462 1GCEK14K6PZ213879 16482 1GCEK14K1PZ213420 16540 1GCEK14K0PZ213487 16551 1GCEK14K8PZ213642 16635 1GCEK14K0PZ213246 16656 1GCEK14K6PZ213414 17004 1GCEK14KXPZ213996 17039 1GCEK14KXPZ213710 17081 1GCEK14K6PZ213560 17188 1GCEK14KXPZ213173 17205 1GCEK14H5PZ213456 17392 1GCEK14K1PZ213403 17413 1GCEK14K9PZ213651 18164 1GCEK14H0PZ213378 18201 1GCEK14K2PZ213216 18392 1GCEK14Z6PZ213992 19020 1GCEK14K3PZ213774 19230 1GCEK14K5PZ213551 19281 1GCEK14K7PZ213213 19433 1GCEK14Z1PZ213656 19442 1GCEK14K2PZ213622 19460 1GCEK14K3PZ213452 20111 1GCEK14KXPZ213576 24013 1GCEK14KXPZ214548 24021 1GCEK14K5PZ213579 24043 1GCEK14K5PZ214022 24234 1GCEK14K6PZ213574 24479 1GCEK14K5PZ214098 24569 1GCEK14K1PZ213739 25039 1GCEK14KXPZ213903 25039 1GCEK14K9PZ213875 25157 1GCEK14KXPZ213478 25595 1GCEK14K4PZ213508 26235 1GCEK14K6PZ213199 26245 1GCEK14K0PZ213344 26360 1GCEK14K1PZ214664 26360 1GCEK14K2PZ213846 26386 1GCEK14K6PZ213218 26405 1GCEK14K4PZ214545 26500 1GCEK14K2PZ213751 28061 1GCEK14K4PZ213234 28202 1GCEK14K3PZ213175 30330 1GCEK14Z3PZ213335 32013 1GCEK14K5PZ213811 32020 1GCEK14H3PZ213990 32031 1GCEK14K0PZ213392 32095 1GCEK14K4PZ213461 32148 1GCEK14K8PZ214063 32176 1GCEK14H9PZ213282 32280 1GCEK14K2PZ214687 32414 1GCEK14Z3PZ213545 32414 1GBEK14K7PZ213359 36360 1GCEK14KOPZ213781 36571 1GCEK14K6PZ213266 39086 1GCEK14K9PZ213701 39196 1GCEK14K9PZ213259 44228 1GBEK14K0PZ213221 44264 1GCEK14K3PZ213824 47641 1GCEK14K2PZ214043 59651 1GBEK14K1PZ213941 59651 1GBEK14K8PZ213869 59651 1GBEK14K5PZ213506 59651 1GBEK14K6PZ213479 59651 1GBEK14K1PZ213423 59651 1GBEK14K5PZ213408 59658 1GCEK14K8PZ213922 59759 1GBEK14K2PZ213253 59759 1GBEK14KXPZ213520 59771 1GBEK14K6PZ213854

OWNER NOTIFICATION

OWNERS WILL BE NOTIFIED OF THIS CAMPAIGN ON THEIR VEHICLES BY CHEVROLET MOTOR DIVISION (SEE COPY OF OWNER LETTER INCLUDED WITH THIS BULLETIN).

DEALER CAMPAIGN RESPONSIBILITY

ALL UNSOLD NEW VEHICLES IN DEALERS' POSSESSION AND SUBJECT TO THIS CAMPAIGN MUST BE HELD AND INSPECTED/REPAIRED PER THE SERVICE PROCEDURE OF THIS CAMPAIGN BULLETIN BEFORE OWNERS TAKE POSSESSION OF THESE VEHICLES.

DEALERS ARE TO SERVICE ALL VEHICLES SUBJECT TO THIS CAMPAIGN AT NO CHARGE TO OWNERS, REGARDLESS OF MILEAGE, AGE OF VEHICLE, OR OWNERSHIP, FROM THIS TIME FORWARD.

OWNERS OF VEHICLES RECENTLY SOLD FROM YOUR NEW VEHICLE INVENTORY WITH NO OWNER INFORMATION INDICATED ON THE DEALER LISTING, ARE TO BE CONTACTED BY THE DEALER, AND ARRANGEMENTS MADE TO MAKE THE REQUIRED CORRECTION ACCORDING TO THE INSTRUCTIONS CONTAINED IN THIS BULLETIN. THIS COULD BE DONE BY MAILING TO SUCH OWNERS A COPY OF THE OWNERS LETTER ACCOMPANYING THIS BULLETIN. CAMPAIGN FOLLOW-UP CARDS SHOULD NOT BE USED FOR THIS PURPOSE, SINCE THE OWNER MAY NOT AS YET HAVE RECEIVED THE NOTIFICATION LETTER.

IN SUMMARY, WHENEVER A VEHICLE SUBJECT TO THIS CAMPAIGN ENTERS YOUR VEHICLE INVENTORY, OR IS IN YOUR DEALERSHIP FOR SERVICE IN THE FUTURE, PLEASE TAKE THE STEPS NECESSARY TO BE SURE THE CAMPAIGN CORRECTION HAS BEEN MADE BEFORE SELLING OR RELEASING THE VEHICLE.

PARTS INFORMATION

PARTS WILL BE SENT DIRECTLY AT NO CHARGE TO INVOLVED DEALERS. DO NOT ORDER A PROPSHAFT FROM GENERAL MOTORS SERVICE PARTS OPERATIONS (GMSPO). IF THE PROPSHAFT IS NOT NEEDED FOR THE VEHICLE INSPECTED, IT MAY BE PUT IN DEALER INVENTORY.

SERVICE PROCEDURE

1. RAISE VEHICLE ON HOIST.

2. INSPECT PROPELLER SHAFT IDENTIFICATION LABEL FOR MANUFACTURING LOCATION.

A. SAGINAW-THREE RIVERS IDENTIFICATION LABEL (WITH BAR CODE); THE PROPELLER SHAFT MUST BE REPLACED. PROCEED TO STEP 3.

B. C-P-C PARMA IDENTIFICATION LABEL (WITHOUT BAR CODE); THE PROPELLER SHAFT IS NOT INVOLVED. PROCEED TO STEP 5.

C. IDENTIFICATION LABEL IS NOT PRESENT; THE PROPELLER SHAFT MUST BE REPLACED. PROCEED TO STEP 3.

3. REMOVE THE PROPELLER SHAFT. REMOVE THE FOUR BOLTS AND TWO RETAINERS ATTACHING THE REAR U-JOINT TO THE REAR AXLE PINION FLANGE AND SLIDE THE SLIP YOKE FROM THE REAR OF THE TRANSMISSION.

4. INSTALL THE NEW PROPELLER SHAFT. SLIDE THE SLIP YOKE INTO THE REAR OF THE TRANSMISSION AND INSTALL THE TWO RETAINERS AND FOUR BOLTS ATTACHING THE REAR U-JOINT TO THE REAR U-JOINT TO THE REAR AXLE PINION FLANGE. TORQUE THE BOLTS TO 20 N.M (15 LBS. FT.).

5. CLEAN OFF ANY TRANSMISSION OIL FROM UNDER UNDERCARRIAGE AND CHECK TRANSMISSION FOR PROPER FLUID LEVEL.

6. LOWER THE VEHICLE, INSTALL THE CAMPAIGN COMPLETION STICKER AND RETURN THE VEHICLE TO THE CUSTOMER.

CAMPAIGN IDENTIFICATION LABEL

EACH VEHICLE CORRECTED IN ACCORDANCE WITH THE INSTRUCTIONS OUTLINED IN THIS PRODUCT CAMPAIGN BULLETIN WILL REQUIRE A "CAMPAIGN IDENTIFICATION LABEL." EACH LABEL PROVIDES A SPACE TO INCLUDE THE CAMPAIGN NUMBER AND FIVE (5) DIGIT DEALER CODE OF THE DEALER PERFORMING THE CAMPAIGN SERVICE. THIS INFORMATION MAY BE INSERTED WITH A TYPEWRITER OR BALL POINT PEN.

EACH "CAMPAIGN IDENTIFICATION LABEL" IS TO BE LOCATED ON THE RADIATOR CORE SUPPORT IN AN AREA WHICH WILL BE VISIBLE WHEN THE VEHICLE IS BROUGHT IN FOR PERIODIC SERVICING BY THE OWNER. ADDITIONAL "CAMPAIGN IDENTIFICATION LABELS" CAN BE OBTAINED FROM THE DEALER ASSISTANCE CENTER 1-800-CHEV-454. APPLY "CAMPAIGN IDENTIFICATION LABEL" ONLY ON A CLEAN, DRY SERVICE.

CLAIM INFORMATION

SUBMIT A PRODUCT CAMPAIGN CLAIM WITH THE INFORMATION INDICATED BELOW:

* ** REPAIR PC FAILED PARTS CC-FC LABOR LBR OTH NET PERFORMED PART NO ALLOW OP HRS HRS AMT

INSP. ONLY - -- - SK-00 V8100 0.2 0.1 --- NO REPLACE- MENT

INSPECT & - -- SK-00 V8101 0.4 0.1 $#.## REPLACE PROP SHAFT

* CAMPAIGN ADMINISTRATIVE ALLOWANCE.

** THE $#.## IN THE "NET AMOUNT" COLUMN REPRESENTS 30% PARTS MARK UP ON THE PROPSHAFT PROVIDED.

DEALERS WILL AUTOMATICALLY RECEIVE THE CORRECT LABOR AND MATERIAL ALLOWANCE BASED ON THE LABOR OPERATION PERFORMED. CLAIMS SHOULD BE SUBMITTED AFTER MAY 20, 1993.

DON GRAY MANAGER - SERVICE OPERATIONS

DEAR CHEVROLET OWNER:

THIS NOTICE IS SENT TO INFORM YOU THAT CHEVROLET MOTOR DIVISION IS CONDUCTING A RECALL CAMPAIGN THAT INCLUDES YOUR VEHICLE.

REASON FOR THIS RECALL

GENERAL MOTORS HAS DETERMINED THAT CERTAIN 1993 CHEVROLET TRUCK VEHICLES MAY HAVE BEEN BUILT WITH ONE-PIECE PROPSHAFTS HAVING TUBE TO YOKE WELDS OFF LOCATION. IN THIS CONDITION THE PROP TUBE MAY NOT WITHSTAND NORMAL DRIVELINE TORQUE INPUTS, CAUSING THE TUBE TO SEPARATE FROM THE YOKE.

WHAT WE WILL DO

TO PREVENT THE POSSIBILITY OF THIS CONDITION OCCURRING, YOUR DEALER WILL INSPECT AND/OR REPLACE THE PROPSHAFT ASSEMBLY IF NECESSARY.

WHAT YOU SHOULD DO

PLEASE CONTACT YOUR CHEVROLET DEALER AS SOON AS POSSIBLE TO ARRANGE A SERVICE DATE. INSTRUCTIONS FOR MAKING THIS INSPECTION/CORRECTION HAVE BEEN SENT TO YOUR DEALER. PLEASE ASK YOUR DEALER IF YOU WISH TO KNOW HOW MUCH TIME WILL BE NEEDED TO SCHEDULE AND PROCESS YOUR VEHICLE.

THE ENCLOSED OWNER REPLY CARD IDENTIFIES YOUR VEHICLE. PRESENTATION OF THIS CARD TO YOUR DEALER WILL ASSIST IN MAKING THE NECESSARY INSPECTION/CORRECTION IN THE SHORTEST POSSIBLE TIME. IF YOU HAVE SOLD OR TRADED YOUR VEHICLE, PLEASE LET ME KNOW BY COMPLETING THE POSTAGE PAID REPLY CARD AND RETURNING IT TO US.

WE ARE SORRY TO CAUSE YOU THIS INCONVENIENCE; HOWEVER, WE HAVE TAKE THIS ACTION IN THE INTEREST OF YOUR CONTINUED SATISFACTION WITH OUR PRODUCTS.

CHEVROLET MOTOR DIVISION GENERAL MOTORS CORPORATION ENCLOSURE

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.