Diagnostic Instructions
DTC Descriptor
DTC C0396 01: Incremental Position Sensor Circuit Short to Battery
DTC C0396 02: Incremental Position Sensor Circuit Short to Ground
DTC C0396 04: Incremental Position Sensor Open Circuit
DTC C0396 05: Incremental Position Sensor Circuit Short to Battery or Open
Diagnostic Fault Information
Circuit
| Short to Ground
| Open/High Resistance
| Short to Voltage
| Signal Invalid
|
Incremental Position Sensor Circuit
| DTC C0396 02
| DTC C0396 04
DTC C0396 05
| DTC C0396 01
DTC C0396 05
| --
|
Circuit/System Description
The transfer case shift control module has an input from incremental sensor which shows the speed, transfer case range, and direction of the transfer case mode or range shifts. The incremental sensor is an integral part of the transfer case actuator and
can not be replaced independently. This sensor works in conjunction with the RPS sensor to know the exact position of the transfer case actuator. The incremental sensor is less sensitive overall then the RPS, but still indicates important information about the
speed and direction of the transfer case two/four wheel drive actuator position. This sensor receives an 8-volt reference signal from the transfer case control module and gets this data back via the transfer incremental impulse signal, as well as the incremental
direction signal in order to know is current location.
Conditions for Running the DTC
• | System voltage is 10.5-18 volts. |
Conditions for Setting the DTC
• | The transfer case control module sees a incremental 8-volt reference signal that is not between 1.5-8.2 volts indicating a short to ground or open if low and a short to voltage if high. |
• | The module does not receive a incremental impulse signal voltage between 0.5-4.6 volts. |
• | The incremental low reference circuit has an open or high resistance. |
Action Taken When the DTC Sets
• | All shifting is disabled until the condition no longer exists. |
• | The SERVICE 4WD indicator remains illuminated for the remainder of the current ignition cycle. |
Conditions for Clearing the DTC
• | The transfer case shift control module clears the DTC if the condition for setting the DTC is not currently present. |
• | A history DTC clears after 40 consecutive warm up cycles without a fault present. |
• | History DTCs can be cleared using a scan tool. |
Reference Information
Schematic Reference
Transfer Case Control Schematics
Connector End View Reference
Component Connector End Views
Electrical Information Reference
Scan Tool Reference
Control Module References
for scan tool information.
Diagnostic Aids
An open, high resistance, or short to voltage on the incremental sensor direction signal circuit will cause this DTC to set. If the sensor is determined to be bad the entire transfer case actuator will have to be replaced as the incremental sensor is part
of the actuator and can not be replaced independently.
Circuit/System Testing
The incremental sensor impulse signal circuit, incremental direction signal circuit, incremental sensor low reference circuit, and the 8-volt reference circuit will need to be check for a short to ground, open, high resistance, and a short to voltage using
the following steps.
- Disconnect the connector at the transfer case actuator and check the 8-volt reference signal on pin G at the transfer case actuator with a DMM, ignition on, the voltage should read 7.8-8.2 volts.
⇒ | If the voltage does not read within the specifications then check the 8-volt reference circuit for a short to voltage, open, high resistance, or short to ground. If the circuit checks good and the voltage is out of range replace the transfer case
control module, program, and perform the motor learn procedure. If the circuit checks good continue to next step. |
- At the transfer case actuator, with a jumper harness short the 8-volt reference circuit pin G to the incremental impulse signal pin E and note the voltage on the scan tool data display.
⇒ | If the voltage does not read 7.8-8.2 volts check the incremental impulse signal circuit for and open, high resistance, short to ground, or short to voltage. If the circuit checks good then go to the next step. |
- Check the incremental direction circuit for an open, short to ground, high resistance, or a short to voltage by probing pin F at the transfer case actuator and pin 14 and transfer case control module connector X2.
⇒ | If all circuit test good replace the transfer case actuator and perform the motor learn procedure. |
Repair Instructions
Perform the
Diagnostic Repair Verification
after completing the diagnostic procedure.