Removal Procedure
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Place a drain pan under the transmission oil pan.
- Remove all of the oil pan bolts except for the rear bolts.
- Loosen the rear oil pan bolts approximately 4 turns.
- Lightly pry down the front of the oil pan and allow to drain.
- Remove the remaining oil pan bolts.
- Remove the oil pan and gasket.
- Remove the transmission
fluid pressure (TFP) manual valve position switch bolts and the TFP valve
position switch).
Important: The five o-rings should remain attached to the TFP valve position switch
(2).
- Remove the control valve
assembly bolts (4).
- Remove the fluid level indicator stop bracket.
- Remove the lube oil pipe retainer (7) and the clamp.
- Remove the lube oil pipe (5).
- Remove the manual shaft detent spring assembly (3).
- Remove the control valve assembly (2) which includes the following:
• | The accumulator housing assembly (1) |
• | The control valve assembly to the spacer plate gasket |
- Remove the manual valve
(1) from the control valve body to prevent any damage.
- Inspect the manual valve for nicks and burrs.
- Remove the spacer plate
to case gasket (2) from the case. The gasket may stick to the spacer plate.
- Remove the PWM screen (1) from the case passages.
- Inspect the PWM screen for debris and damage.
Important: Do not use a magnet in order to remove the checkballs. Using a magnet
to remove the checkballs may magnetize the checkballs, causing metal particles
to stick.
- Remove the eight checkballs (nine checkballs for some models).
Installation Procedure
Tools Required
- Install the 8 checkballs (9 Checkballs for some models) into the
control valve body.
• | The checkball marked as number 2, is used on RCP, RDP, ZJP and
ZLP models only. |
• | To hold the checkballs in place, use tool J 36850
. |
- Install the PWM screen into the control valve body.
- Install the manual valve
(1) into the control valve body.
- To aid in alignment and
assembly, install tool J 25025
.
- Install the control valve body gasket (6).
- Install the control valve body assembly (5). Attach the manual
valve to the detent lever while installing the control valve body assembly.
- Install the transmission
fluid pressure manual valve position switch (2).
- Install the transmission fluid pressure manual valve position
switch bolts (1) finger tight.
- Tighten the bolts in sequence
(1, 2, 3, 4, 5, 6) to 11 N·m (97 lb in).
- Remove J 25025
.
- Install the manual shaft
detent roller and spring assembly (3) and bolts (2 and 4).
- Install the two wiring harness clips (1) and bolts (2).
- Install the wiring harness clip (1) and bolts (2).
- Install the lube oil pipe (5) with the short end into the control
valve body.
- Install the lube oil pipe retainer (7) and the bolt (6).
Tighten
Tighten the bolts sequentially to 11 N·m (97 lb in).
- Install the remaining
control valve body bolts.
- Install the oil pan and gasket using all seventeen bolts.
Tighten
Tighten the oil pan bolts to 24 N·m (18 lb ft).
- Install Dexron® III Automatic Transmission Fluid. Refer to
Approximate Fluid Capacities
in Maintenance
and Lubrication.
- Lower the vehicle