GM Service Manual Online
For 1990-2009 cars only

Object Number: 439257  Size: SF
Engine Controls Components
Cell 22: Engine Data Sensors and Wastegate Solenoid
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description

The turbocharger wastegate is a vacuum actuated valve which is used in order to control the exhaust gas heat which is sent to the turbo. The wastegate pulse width modulated solenoid meters the vacuum level at the wastegate valve actuator as commanded by the PCM. When the PCM is commanding the wastegate solenoid ON, the voltage potential of the circuit will be low (near 0 volts). When the PCM is commanding the wastegate solenoid OFF, the voltage potential of the circuit will be high (near the battery voltage). The primary function of the PCM in this circuit is to supply the ground for the wastegate solenoid.

Conditions for Running the DTC

The PCM requested the wastegate solenoid ON.

or

The PCM requested the wastegate solenoid OFF.

Conditions for Setting the DTC

    • The voltage on the wastegate solenoid control circuit is high (near the battery voltage).
    • Two consecutive faults have been detected.
    • The conditions were met for 2 seconds.

or

    • The voltage on the wastegate solenoid control circuit is low (near 0 volts).
    • Two consecutive faults have been detected.
    • The conditions were met for 2 seconds.

Action Taken When the DTC Sets

    • The PCM illuminates the Malfunction Indicator Lamp (MIL) on the second consecutive drive trip the diagnostic runs and fails.
    • The PCM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the Failure Records store this information. If the diagnostic reports a failure on the second consecutive drive trip, the Freeze Frame records the operating conditions at the time of failure and updates the Failure Records.

Conditions for Clearing the MIL/DTC

    • The PCM will turn the MIL off after three consecutive trips without a fault condition.
    • A History DTC will clear after forty consecutive engine warm up cycles, if this or any other emmision related diagnosic does not report any failures.
    • Use of a scan tool will clear the DTC codes.

Diagnostic Aids

This diagnostic will set when the control circuit does not follow the PCM command (when the solenoid is requested ON, the voltage will drop; when the solenoid is OFF, the ignition voltage will be present). The scan tool has a 5 second ON time abort. The wastegate solenoid can be commanded ON for as many times as needed, in 5 second intervals. DTC P0236 may possibly set along with DTC P1656. This diagnostic can be checked during key up. The engine will not respond to the scan tool commands at the idle (the engine is unable to achieve the boost pressures that are greater than BARO at idle) or at any engine speed which is greater than the idle (the PCM control aborts in order to prevent the engine damage).

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Table.

  1. Checks that both the ON and OFF states are commanded. Repeat the commands as many times as necessary.

  2. This check can detect a partially shorted coil which would cause excessive current flow. Leaving the circuit energized for 2 minutes allows the coil to warm up. When warm, the coil may open (amps drop to zero), or short (amp draw greater than 0.75 A).

  3. If no trouble is found in the control circuit or the connection at the PCM, the PCM may be malfunctioning. However, this is an extremely unlikely failure.

Step

Action

Value(s)

Yes

No

1

Important: Before clearing the DTCs, use the scan tool Capture Info to save Freeze Frame and Failure Records for reference. The control module's data is deleted once the Clear Info function is used.

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Connect a scan tool.
  2. Turn the ignition ON leaving the engine OFF.
  3. With a scan tool, command the wastegate solenoid ON and OFF and listen for an audible click.

Does the solenoid turn ON and OFF (audible click) with each command?

--

Go to Step 3

Go to Step 5

3

  1. Turn the ignition OFF.
  2. Disconnect the PCM connector containing the wastegate solenoid control circuit.
  3. Turn the ignition ON leaving the engine OFF.
  4. Using a J 39200 DMM on 10 Amp scale, measure current from the solenoid control circuit in the PCM harness connector to ground for 2 minutes.

Is the current draw less than the specified value, but not zero?

0.75 A

Go to Step 8

Go to Step 4

4

  1. Turn the ignition OFF.
  2. Verify the PCM connector is still disconnected.
  3. Disconnect the wastegate solenoid.
  4. Using a J 39200 DMM, measure the resistance from the solenoid control circuit in the PCM harness connector to ground.

Does the DMM display infinite resistance?

--

Go to Step 13

Go to Step 10

5

  1. Disconnect the wastegate solenoid
  2. Turn the ignition ON leaving the engine OFF.
  3. Connect an J 35616-200 unpowered test lamp between the terminals at the harness connector.
  4. Using a scan tool, command the solenoid ON and OFF.

Does the test lamp turn ON and OFF with each command?

--

Go to Step 9

Go to Step 6

6

  1. Turn the ignition ON leaving the engine OFF.
  2. With an J 35616-200 unpowered test lamp connected to ground, probe the ignition feed circuit at the wastegate solenoid harness connector.

Is the test lamp ON?

--

Go to Step 7

Go to Step 12

7

  1. Turn the ignition OFF.
  2. Reconnect the solenoid.
  3. Disconnect the PCM harness containing the solenoid control circuit.
  4. Turn the ignition ON leaving the engine OFF.
  5. With a fused jumper wire connected to ground, probe the solenoid control circuit in the PCM harness connector.

Does the solenoid operate (audible click)?

--

Go to Step 11

Go to Step 10

8

The DTC is intermittent. If no additional DTCs are stored, refer to Diagnostic Aids. If additional DTCs were stored refer to the applicable DTC table(s) first.

Are any additional DTCs stored?

--

Go to the applicable DTC table

Go to Diagnostic Aids

9

Check for a proper connection at the wastegate solenoid and replace any terminals as necessary.

Did any terminals require replacement?

--

Go to Step 15

Go to Step 13

10

Repair the wastegate solenoid control circuit.

Is the action complete?

--

Go to Step 15

--

11

Check for a proper connection at the PCM wastegate solenoid control circuit.

Did you find a problem?

--

Go to Step 15

Go to Step 14

12

Repair the open in the ignition feed circuit.

Is the action complete?

--

Go to Step 15

--

13

Replace the wastegate solenoid. Refer to Wastegate Solenoid Replacement .

Is the action complete?

--

Go to Step 15

--

14

Important: The new PCM must be programmed.

Refer to Powertrain Control Module Replacement/Programming .

Replace the PCM.

Is the action complete?

--

Go to Step 15

--

15

  1. Using the scan tool, clear the DTCs.
  2. Start the engine.
  3. Allow the engine to idle until the engien reaches normal operating temperature.
  4. Select DTC and the Specific DTC function.
  5. Enter the DTC number which was set.
  6. Operate the vehicle, with the Conditions for Setting this DTC, until the scan tool indicates the diagnostic Ran.

Does the scan tool indicate the diagnostic Passed?

--

Go to Step 16

Go to Step 2

16

Does the scan tool display any additional undiagnosed DTCs?

--

Go to the applicable DTC table

System OK