GM Service Manual Online
For 1990-2009 cars only

Surge Tank Cap Pressure Test

Tools Required

    • J 24460-01 Cooling System and Cap Pressure Tester
    • J 24460-92 Cooling System Tester Adapter

    Object Number: 1375  Size: SH
  1. Inspect the hose connections for leaks.
  2. Inspect the surge tank cap for loss of pressure using the J 24460-92 and the J 24460-01 . If the surge tank cap does not hold the rated pressure, replace the surge tank pressure cap.
  3. Use the correct pressure cap. Use only a 103 kPa (15 psi) pressure cap.

On-Vehicle Pressure Testing Procedure

Tools Required

    • J 24460-01 Cooling System and Cap Pressure Tester
    • J 24460-92 Cooling System Tester Adapter
  1. Inspect the connections of the coolant hoses for leaks. Repair as required.
  2. Remove the surge tank cap.

  3. Object Number: 27650  Size: SH
  4. Install J 24460-01 to the surge tank. Follow the instructions supplied with the J 24460-01 .
  5. Build up pressure to no more than 138 kPa (20 psi).
  6. The system should hold the pressure for about two minutes.
  7. • If a measurable amount of pressure drops within two minutes, test for a leak.
    • If you find a leak, remove the radiator. Replace the radiator. Refer to Radiator Replacement .