- Remove the transmission
from the J 3289-20
mounted
on the workbench.
- Position and firmly secure the J 42055
mounted on the transmission jack to the transmission.
- Remove the J 39430
from the transmission.
- Install the clutch housing to the transmission case.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the clutch housing bolts.
Tighten
Tighten the clutch housing bolts 50 N·m (37 lb ft).
- Install the clutch actuator
cylinder (2).
- Install the clutch actuator cylinder bolts (1).
Tighten
Tighten the clutch actuator cylinder bolts (1) to 8 N·m
(71 lb in).
- Install the transmission
vent tube (3) to the vent.
- Install the transmission vent tube bolt (2).
Tighten
Tighten the transmission vent tube bolt (2) to 50 N·m (37 lb ft).
- Install the transmission
(1) to the vehicle.
- Slowly raise the transmission until in place.
- Install the transmission bolts (2).
Tighten
Tighten the transmission bolts to 50 N·m (37 lb ft).
- Install the transmission support. Refer to
Transmission Support and Mount Assembly Replacement
.
- Remove the transmission jack from the transmission.
- Remove the J 42055
from the transmission jack.
Important: DO NOT rely on an audible click or a visual verification of the clutch
hydraulic hose quick connect fitting connection.
- Connect the clutch actuator cylinder hose to the clutch master cylinder
hose.
- Push together the clutch hydraulic hose quick connect fittings,
then pull back on the fittings to verify engagement.
- Check the clutch hydraulic hoses for kinks or twists.
- Remove the engine safety stands.
- Install the wiring harness
bracket and push in retainer (4).
- Connect the following electrical connectors:
• | Vehicle speed sensor (3) |
• | Reverse lockout solenoid (2) |
• | Skip shift solenoid (1) |
- Connect the backup lamp
switch electrical connector (2).
- Install the rosebud clip (1) to the transmission.
- Install the starter motor. Refer to
Starter Motor Replacement
in Engine Electrical.
- Connect the oil level
sensor electrical connector.
- Install the right side catalytic converter. Refer to
Catalytic Converter Replacement - Left Side
and
Catalytic Converter Replacement - Right Side
in Engine
Exhaust.
- Install the rear axle torque arm.
- Install the propeller shaft. Refer to
One-Piece Propeller Shaft Replacement
in Propeller Shaft.
- Remove the rear axle safety stands.
- Install the transmission oil drain plug.
Tighten
Tighten the transmission oil drain plug to 27 N·m (20 lb ft).
- Remove the transmission
fluid fill plug.
- Refill the transmission with fluid.
- Bleed the clutch hydraulic system. Refer to
Hydraulic Clutch Bleeding
in Clutch.
- Lower the vehicle.
- Install the transmission control. Refer to
Shift Control Assembly Replacement
.