Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing
any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to
the vehicle or its components.
- Disconnect
the negative battery cable.
- Remove the left side instrument panel insulator. Refer to
Instrument Panel Insulator Panel Replacement - Left Side
in Instrument Panel, Gauges and Console.
- Remove the following components
from the brake pedal pin (10):
• | The brake pedal pushrod pin retainer (7) |
• | The brake pedal pushrod (8) |
• | The brake pedal pushrod washer (11) |
- Remove the brake pedal
pivot nut (12).
- Slide out the brake pedal pivot bolt/screw (2) partway
in order to give enough clearance in order to remove the brake pedal (7).
- Remove the brake pedal (7).
- Remove the brake pedal pivot bushings (10) from the brake
pedal (7), if necessary.
- Remove the brake pedal pivot spacer (8) from the brake
pedal (7), if necessary.
- Clean all the components with a suitable solvent.
- Inspect all the components for wear. Repair or replace the components
as needed.
Installation Procedure
- Install the brake pedal
pivot spacer (8) to the brake pedal (7), if removed.
- Install the brake pedal pivot bushings (10) to the brake
pedal (7), if removed.
- Install the brake pedal (7).
- Lubricate the brake pedal pivot bolt/screw (2) with chassis
lubricant.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the brake
pedal pivot bolt/screw (2) and the brake pedal pivot nut (12).
Tighten
Tighten the brake pedal pivot nut (12) to 54 N·m
(40 lb ft).
- Lubricate the brake pedal
pin (10) with chassis lubricant.
- Install the following components to the brake pedal pin (10):
• | The brake pedal pushrod pin retainer (7) |
• | The brake pedal pushrod (8) |
• | The brake pedal pushrod washer (11) |
- Install the left side instrument panel insulator. Refer to
Instrument Panel Insulator Panel Replacement - Left Side
in Instrument Panel, Gauges and Console.
- Connect the negative battery cable.
Tighten
Tighten the negative battery cable to 15 N·m (11 lb ft).
- Adjust the following components. Refer to
Stop Lamp Switch Adjustment
.
• | Cruise control release switch |
• | Stoplamp and TCC switch |
• | Cruise control clutch switch or cruise control clutch anticipate
switch |