GM Service Manual Online
For 1990-2009 cars only

Object Number: 21654  Size: SF
Engine Controls Components
A/C Controls
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

Circuit Description:

The A/C clutch relay is PCM controlled to delay A/C clutch engagement after the A/C is turned ON. This allows the PCM to adjust engine RPM before the A/C clutch engages. The PCM will engage the A/C clutch any time A/C has been requested unless any of the following conditions exist:

    • High coolant temperature.
    • Low A/C system pressure.
    • High A/C system pressure.
    • Wide open throttle.
    • High engine RPM.

When the heater and A/C control is placed in the A/C mode, a 12 volt signal is sent to the PCM. When the PCM receives this signal the PCM will ground the A/C clutch relay control circuit to energize the A/C relay. This is shown on the scan tool as A/C request YES.

When a request for A/C has been detected by the PCM, the PCM will ground the A/C clutch relay control circuit, the relay contacts will close, and current will flow through the relay to the A/C compressor clutch.

When A/C request has been detected by the PCM, the cooling fan(s) will be turned ON when A/C pressure is above a predetermined pressure.

Diagnostic Aids

Before using this table, be sure no PCM DTC(s) are stored. The PCM will not activate the A/C clutch with a stored DTC.

Test Description

Number(s) below refer to number(s) on the diagnostic Table.

  1. A/C DTCs will disable the A/C system. Repair A/C DTCs before proceeding.

  2. If the scan tool displays A/C request as YES, indicates the request circuit is shorted to a voltage or the HVAC control assembly is faulty.

  3. This isolates the A/C Request Circuit and PCM from the HVAC control assembly.

  4. If the new fuses opens, determines the A/C request circuit is shorted to ground. If the A/C system operates properly after installing the new fuse, inspect circuit for an intermittent ground.

  5. Before replacing the HVAC control assembly, refer to Section 1B for further diagnoses.

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Are any A/C DTCs set?

--

Go to the applicable DTC Table.

Go to Step 3

3

Are the A/C fuses OK?

--

Go to Step 4

Go to Step 12

4

  1. Install the scan tool.
  2. Engine idling with the A/C OFF.
  3. Using a scan tool on the ENG 1 data list, monitor A/C request.

Does the scan tool indicate A/C request as YES?

--

Go to Step 9

Go to Step 5

5

Engine idling with A/C ON.

Does the scan tool indicate A/C request as YES?

--

Go to Symptoms

Go to Step 6

6

  1. Turn the Ignition OFF.
  2. Disconnect the HVAC control assembly.
  3. Turn the Ignition ON.
  4. Using a test light connected to ground, probe terminal C of the HVAC control assembly.

Does the test light illuminate?

--

Go to Step 7

Go to Step 13

7

Using a fused jumper wire, jumper terminals A and C together at the HVAC control assembly harness connector.

Does the scan tool indicate A/C request as YES?

--

Go to Step 14

Go to Step 8

8

Inspect the A/C request circuit for being open. If the circuit is open, repair as necessary.

Was the condition found and corrected?

--

System OK

Go to Step 15

9

Disconnect the HVAC control assembly.

Does the scan tool indicate A/C request as YES?

--

Go to Step 10

Go to Step 14

10

Using a test light connected to ground, probe the A/C request circuit at the HVAC control assembly harness connector (PCM side).

Does the test light illuminate?

--

Go to Step 11

Go to Step 16

11

Repair the A/C request circuit for a short to voltage. Refer to Repair Procedures in Electrical Diagnosis (8A Cell 5).

Is the action complete?

--

System OK

--

12

Replace the fuse and inspect circuit for a short to ground and repair as necessary.

Is the action complete?

--

System OK

--

13

Repair the open ignition feed to the HVAC control assembly.

Is the action complete?

--

System OK

--

14

Replace the HVAC control assembly.

Is the action complete?

--

System OK

--

15

Check the PCM connections. If faulty connections are found, repair as necessary. Refer to Repair Procedures in Electrical Diagnosis (8A Cell 5).

Was a problem found and corrected?

--

System OK

Go to Step 16

16

Important: Replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming

Replace the PCM.

Is the action complete?

--

System OK

--