GM Service Manual Online
For 1990-2009 cars only

    Object Number: 523519  Size: SH

    Caution: Wear safety glasses in order to avoid eye damage.

  1. Clean the exhaust manifolds in cleaning solvent.
  2. Dry the components with compressed air.
  3. Inspect the exhaust manifolds for the following:
  4. • Damage to the gasket sealing surfaces (1)
    • Damage to the exhaust gas recirculation (EGR) pipe fitting (2), left manifold
    • Damage to the threaded holes (3)
    • Restrictions within exhaust passages
    • Broken or damaged exhaust manifold heat shields (4), if applicable
    • Broken or damaged exhaust manifold

    Object Number: 334528  Size: SH
  5. Measure the alignment or surface flatness of the exhaust manifold flanges using a straight edge and a feeler gage. Refer to Engine Mechanical Specifications .
  6. If the surface flatness is not within the specifications, the exhaust manifold is warped and must be replaced.


    Object Number: 523519  Size: SH

    Caution: Wear safety glasses in order to avoid eye damage.

  1. Clean the exhaust manifolds in cleaning solvent.
  2. Dry the components with compressed air.
  3. Inspect the exhaust manifolds for the following:
  4. • Damage to the gasket sealing surfaces (1)
    • Damage to the exhaust gas recirculation (EGR) pipe fitting (2), left manifold
    • Damage to the threaded holes (3)
    • Restrictions within exhaust passages
    • Broken or damaged exhaust manifold heat shields (4), if applicable
    • Broken or damaged exhaust manifold

    Object Number: 334528  Size: SH
  5. Measure the alignment or surface flatness of the exhaust manifold flanges using a straight edge and a feeler gage. Refer to Engine Mechanical Specifications .
  6. If the surface flatness is not within the specifications, the exhaust manifold is warped and must be replaced.