Removal Procedure
- Raise the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the filler tube from the transmission. Refer to
Filler Tube Replacement
.
- Plug the filler tube opening in the transmission.
- Remove the exhaust manifold pipe. Refer to
Catalytic Converter Replacement
in Exhaust
System.
- Remove the shift cable from the transmission. Refer
Shift Cable Replacement
.
- Remove the rear propeller shaft. Refer to
Rear Propeller Shaft Replacement
in Propeller
Shaft.
- If the vehicle is equipped with a transfer case, remove the front
propeller shaft. Refer to
Front Propeller Shaft Replacement
in Propeller Shaft.
- If the vehicle is equipped with a transfer case, remove the transfer
case. Refer to
Transfer Case Replacement
in NV236 Transfer Case.
- Remove the oil cooler lines. Refer to
Oil Cooler Hose/Pipe Replacement
.
- Plug the transmission oil cooler line connectors in the transmission
case.
- Disconnect the wiring harness connectors from the transmission
speed sensor and park neutral position switch.
- Remove the torque converter bolts. Refer to
Flywheel to Torque Converter Bolt Replacement
.
- Nut and washer securing
the transmission mount to the cross member.
- Remove the two bolts and washers securing the mount to the transmission.
- Support the transmission with a transmission jack.
- Remove the bolts securing
the transmission to the engine.
- Install J 21336 to the converter housing to secure the
torque converter
Important: J 21336 prevents the torque converter from pulling forward and
dropping out of the transmission during engine and transmission separation.
- Pull the transmission straight back from the engine.
- Lower the transmission using the transmission jack.
Transmission Installation
- Ensure the torque converter is seated properly and that J 21366
is installed.
- Raise the transmission
into place and remove J 21366.
Support the transmission with a transmission jack.
- Slide the transmission straight onto the locating pins while lining
up the marks on the flywheel and the torque converter.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the bolts
securing the transmission to the engine.
Tighten
Tighten transmission to engine bolts to 47 N·m (35 lb ft).
- Install the nut and washer
securing the transmission mount to the cross member.
Tighten
Tighten the bolts to 52 N·m (38 lb ft).
- Install the torque converter bolts. Refer to
Flywheel to Torque Converter Bolt Replacement
.
- Connect the wiring harness connectors to the transmission speed
sensor and park neutral position switch.
- Unplug the transmission oil cooler line connectors in the transmission
case.
- Install the oil cooler lines. Refer to
Oil Cooler Hose/Pipe Replacement
.
- If the vehicle is equipped with a transfer case, install the transfer
case. Refer to
Transfer Case Replacement
in NV236 Transfer Case.
- If the vehicle is equipped with a transfer case, install the front
propeller shaft. Refer to
Front Propeller Shaft Replacement
in Propeller Shaft.
- install the rear propeller shaft. Refer to
Rear Propeller Shaft Replacement
in Propeller
Shaft.
- Install the shift cable to the transmission. Refer
Shift Cable Replacement
.
- Install the exhaust manifold pipe. Refer to
Catalytic Converter Replacement
in Exhaust
System.
- Unplug the filler tube opening in the transmission.
- Install the filler tube to the transmission. Refer to
Filler Tube Replacement
.
- Fill the transmission to the proper level with transmission oil.
Refer to
Fluid Capacity
.
- Lower the vehicle.
- Test the transmission for proper operation.