GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Caution: In order to reduce the risk of fire and personal injury observe the following items:

   • Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes
   • Do not hammer directly on the fuel harness body clips when installing new fuel pipes. Damage to the nylon pipes may result in a fuel leak.
   • Always cover nylon vapor pipes with a wet towel before using a torch near them. Also, never expose the vehicle to temperatures higher than 115°C (239°F) for more than one hour, or more than 90°C (194°F) for any extended period.
   • Apply a few drops of clean engine oil to the male pipe ends before connecting fuel pipe fittings. This will ensure proper reconnection and prevent a possible fuel leak. (During normal operation, the O-rings located in the female connector will swell and may prevent proper reconnection if not lubricated.)


    Object Number: 1685834  Size: SH
  1. Remove the engine sight shield. Refer to Intake Manifold Sight Shield Replacement .
  2. Disconnect the engine purge pipe (3) quick-connect fitting from the evaporative emission (EVAP) canister purge valve. Refer to Plastic Collar Quick Connect Fitting Service .
  3. Disconnect the engine purge pipe (3) quick-connect fitting from the chassis pipe. Refer to Plastic Collar Quick Connect Fitting Service .
  4. Remove the EVAP pipe.
  5. Cap the chassis pipe and the EVAP canister purge valve in order to prevent possible contamination.

Installation Procedure


    Object Number: 1685834  Size: SH
  1. Remove the caps from the chassis pipe and the EVAP canister purge valve.
  2. Install the EVAP pipe (3) to the chassis pipe. Refer to Plastic Collar Quick Connect Fitting Service .
  3. Install the EVAP pipe (3) to the EVAP canister purge valve. Refer to Plastic Collar Quick Connect Fitting Service .
  4. Install the engine sight shield. Refer to Intake Manifold Sight Shield Replacement .