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For 1990-2009 cars only

BPMV and EBCM


Object Number: 467227  Size: MF
(1)Electronic Brake Control Module (EBCM)
(2)EBCM Electrical Connector
(3)EBCM to Brake Pressure Modulator Valve (BPMV) Screw
(4)BPMV Electrical Connector
(5)BPMV Pump Motor
(6)BPMV Bracket Bolts
(7)Rubber Isolator
(8)BPMV
(9)BPMV Solenoid Valves
(10)EBCM Solenoid Valve Coils

BPMV Hydraulic Flow


Object Number: 279380  Size: LF
(1)Master Cylinder
(2)Master Cylinder Reservoir
(3)Pump
(4)Left Front Master Cylinder Isolation Valve
(5)Left Front Prime Valve
(6)Brake Pressure Modulator Valve (BPMV)
(7)Damper
(8)Right Rear Inlet Valve
(9)Accumulator
(10)Right Rear Brake
(11)Right Rear Outlet Valve
(12)Left Front Outlet Valve
(13)Left Front Brake
(14)Left Front Inlet Valve
(15)Left Rear Inlet Valve
(16)Left Rear Brake
(17)Left Rear Outlet Valve
(18)Right Front Brake
(19)Right Front Outlet Valve
(20)Accumulator
(21)Right Front Inlet Valve
(22)Damper
(23)Right Front Master Cylinder Isolation Valve
(24)Right Front Prime Valve

This vehicle is equipped with the Delco/Bosch 5.3 antilock braking system.

The vehicle is equipped with the following braking systems:

    â€¢ Antilock Brake System (ABS)
    â€¢ Dynamic Rear Proportioning (DRP)
    â€¢ Traction Control System (TCS)
    â€¢ Vehicle Stability Enhancement System (VSES) (w/JL4)

The following components are involved in the operation of the above systems:

    â€¢ Electronic Brake Control Module (EBCM) - The EBCM controls the system functions and detects failures.
        The EBCM contains the following components:
       - System Relay - The system relay is energized when the ignition is ON and no ABS DTCs are present. It supplies battery positive voltage to the solenoid valves and pump motor.
       - Vent Tube - The vent tube, located in the EBCM connector, is an opening to the internal cavity of the EBCM. It allows ventilation of the EBCM internals.
    â€¢ Brake Pressure Modulator Valve (BPMV) - The BPMV contains the hydraulic valves and pump motor that are controlled electrically by the EBCM. The BPMV uses a 4 circuit configuration with a diagonal split. The BPMV directs fluid from the reservoir of the master cylinder to the left front and right rear wheels and fluid from the other reservoir to the right front and left rear wheels. The diagonal circuits are hydraulically isolated so that a leak or malfunction in one circuit will allow continued braking ability on the other.

       Important: There is a rubber isolator located under the BPMV and on the mounting studs. The rubber isolators protect the BPMV and the EBCM from vehicle vibrations.

    â€¢ The BPMV contains the following components:
       - Pump Motor
       - Inlet Valves (one per wheel)
       - Outlet Valves (one per wheel)
       - Master Cylinder Isolation Valves (one per drive wheel)
       - Prime Valves (one per drive wheel)
    â€¢ Wheel Speed Sensors (WSS) - As the wheel spins, the wheel speed sensor produces an AC signal. The EBCM uses this AC signal to calculate wheel speed. The wheel speed sensors are replaceable only as part of the wheel hub and bearing assemblies.
    â€¢ Traction Control Switch - The TCS is manually disabled or enabled using the traction control switch.
    â€¢ Stoplamp Switch - The EBCM uses the stoplamp switch as an indication that the brake pedal is applied.
    â€¢ Lateral Accelerometer Sensor (w/JL4) - The EBCM uses the lateral accelerometer sensor as an indication of the lateral acceleration of the vehicle.
    â€¢ Yaw Rate Sensor (w/JL4) - The EBCM uses the yaw rate sensor as an indication of the yaw rate of the vehicle.
    â€¢ Steering Wheel Position Sensor (SWPS) (w/JL4) - The EBCM uses the SWPS as an indication of the position and rotation of the steering wheel.

Initialization Sequence

The EBCM performs 1 initialization test each ignition cycle. The initialization of the EBCM occurs when 1 set of the following conditions occur:

Both of the following conditions occur:

    â€¢ The EBCM detects that there is a minimum of 500 RPM from the PCM via a serial data message.
    â€¢ The stop lamp switch is not applied.

OR

Both of the following conditions occur:

    â€¢ The vehicle speed is greater than 16 km/h (10 mph).
    â€¢ The stop lamp switch is applied.

The initialization sequence may also be commanded with a scan tool.

The initialization sequence cycles each solenoid valve and the pump motor, as well as the necessary relays, for approximately 1.5 seconds to check component operation. The EBCM sets a DTC if any error is detected. The initialization sequence may be heard and felt while it is taking place, and is considered part of normal system operation.

The EBCM defines a drive cycle as the completion of the initialization sequence.

Antilock Brake System

When wheel slip is detected during a brake application, the ABS enters antilock mode. During antilock braking, hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above the amount which is transmitted by the master cylinder during braking.

During antilock braking, a series of rapid pulsations is felt in the brake pedal. These pulsations are caused by the rapid changes in position of the individual solenoid valves as the EBCM responds to wheel speed sensor inputs and attempts to prevent wheel slip. These pedal pulsations are present only during antilock braking and stop when normal braking is resumed or when the vehicle comes to a stop. A ticking or popping noise may also be heard as the solenoid valves cycle rapidly. During antilock braking on dry pavement, intermittent chirping noises may be heard as the tires approach slipping. These noises and pedal pulsations are considered normal during antilock operation.

Vehicles equipped with ABS may be stopped by applying normal force to the brake pedal. Brake pedal operation during normal braking is no different than that of previous non-ABS systems. Maintaining a constant force on the brake pedal provides the shortest stopping distance while maintaining vehicle stability.

Pressure Hold

The EBCM closes the inlet valve and keeps the outlet valve closed in order to isolate the system when wheel slip occurs. This holds the pressure steady on the brake so that the hydraulic pressure does not increase or decrease.

Pressure Decrease

The EBCM decreases the pressure to individual wheels during a deceleration when wheel slip occurs. The inlet valve is closed and the outlet valve is opened. The excess fluid is stored in the accumulator until the return pump can return the fluid to the master cylinder.

Pressure Increase

The EBCM increases the pressure to individual wheels during a deceleration in order to reduce the speed of the wheel. The inlet valve is opened and the outlet valve is closed. The increased pressure is delivered from the master cylinder.

Dynamic Rear Proportioning (DRP)

The dynamic rear proportioning (DRP) is a control system that replaces the hydraulic proportioning function of the mechanical proportioning valve in the base brake system. The DRP control system is part of the operation software in the EBCM. The DRP uses active control with existing ABS in order to regulate the vehicle's rear brake pressure.

The red brake warning indicator is illuminated when the dynamic rear proportioning function is disabled.

Traction Control System (TCS) (NW9)

When drive wheel slip is noted while the brake is not applied, the EBCM will enter traction control mode.

First, the EBCM requests the PCM to reduce the amount of torque to the drive wheels via the requested torque signal circuit. The PCM reduces torque to the drive wheels by retarding spark timing and turning off fuel injectors. The PCM reports the amount torque delivered to the drive wheels via the delivered torque signal circuit.

If the engine torque reduction does not eliminate drive wheel slip, the EBCM will actively apply the drive wheel brakes. During traction control braking, hydraulic pressure in each drive wheel circuit is controlled to prevent the drive wheels from slipping. The master cylinder isolation valve closes in order to isolate the master cylinder from the rest of the hydraulic system. The prime valve then opens in order to allow the pump to accumulate brake fluid in order to build hydraulic pressure for braking. The drive wheel inlet and outlet solenoid valves then open and close in order to perform the following functions:

    â€¢ Pressure hold
    â€¢ Pressure increase
    â€¢ Pressure decrease

Vehicle Stability Enhancement System (VSES)

The vehicle stability enhancement system (VSES) includes an additional level of vehicle control to the EBCM. The VSES is activated by the EBCM calculating the desired yaw rate and comparing it to the actual yaw rate input. The desired yaw rate is calculated from measured steering wheel position, vehicle speed, and lateral acceleration. The difference between the desired yaw rate and actual yaw rate is the yaw rate error, which is a measurement of oversteer or understeer. If the yaw rate error becomes too large, the EBCM will attempt to correct the vehicle's yaw motion by applying differential braking to the left or right front wheel.

The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta velocity error. When the delta velocity error becomes too large and the VSES system activates, the driver's steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.

For vehicles equipped with road sensing suspension (w/F45), the EBCM uses normal force information sent by the electronic suspension control module via 2 dedicated serial data lines. The normal force information is a function of the height of each front wheel relative to the body and reflects the load at each front wheel. The EBCM uses normal force information to detect rough road conditions while braking, eliminating false ABS cycling. This allows for more aggressive braking when stopping on rough roads.

The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.

Brake System Indicators

Reference numbers are used in conjunction with a DIC warning message on export vehicles only.

BRAKE

The IPC illuminates the BRAKE indicator and sends a serial data message in order to activate an audible warning when the following occurs:

    â€¢ The IPC detects that the park is applied signal circuit is low.
    â€¢ The IPC detects a low brake fluid condition signal circuit is low.
    â€¢ The electronic brake control module (EBCM) detects a malfunction with the antilock brake system. The IPC receives a serial data message from the EBCM requesting illumination.
    â€¢ The IPC detects a loss of communications with the EBCM and the discrete back-up ABS indicator signal is open.
    â€¢ The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.

CHECK BRAKE FLUID - 37

The IPC illuminates the CHECK BRAKE FLUID -- 37 indicator in the DIC and sends a serial data message in order to activate an audible warning when the IPC detects that the brake fluid level is below the normal operating range.

ABS Indicator

The IPC illuminates the ABS indicator when the following occurs:

    â€¢ The electronic brake control module (EBCM) detects a malfunction with the antilock brake system. The IPC receives a class 2 message from the EBCM requesting illumination.
    â€¢ The IPC detects a loss of class 2 communications with the EBCM and the discrete back-up ABS indicator signal is open.
    â€¢ The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.

When the ABS indicator is commanded on, the IPC also illuminates the TRACTION CONTROL indicator and illuminates the SERVICE STABILITY SYS indicator in the DIC.

Traction Control System Indicators

TRACTION CONTROL

The IPC illuminates the TRACTION CONTROL indicator when the following occurs:

    â€¢ The electronic brake control module (EBCM) detects a malfunction in the traction control system. The IPC receives a class 2 message from the EBCM requesting illumination.
    â€¢ The IPC detects a loss of class 2 communications with the EBCM.
    â€¢ The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for approximately 3 seconds.

TRACTION ENGAGED -- 91

The IPC illuminates the TRACTION ENGAGED -- 91 indicator in the DIC when the electronic brake control module (EBCM) detects a traction control event. The IPC receives a class 2 message from the EBCM requesting illumination.

TRACTION OFF -- 89

The IPC illuminates the TRACTION OFF -- 89 indicator in the DIC when the driver disables the traction control system. The IPC receives a class 2 message from the EBCM requesting illumination.

TRACTION READY -- 90

The IPC illuminates the TRACTION READY -- 90 indicator in the DIC when the driver enables the traction control system. The IPC receives a class 2 message from the EBCM requesting illumination.

TRACTION SUSPENDED -- 56

The IPC illuminates the TRACTION SUSPENDED -- 56 indicator in the DIC when the electronic brake control module (EBCM) disables the traction control system. The IPC receives a class 2 message from the EBCM requesting illumination.

Stability System Indicators

SERVICE STABILITY SYS -- 54

The IPC illuminates the SERVICE STABILITY SYS -- 54 indicator in the DIC when the electronic brake control module (EBCM) detects a malfunction with the stability system. The IPC receives a class 2 message from the EBCM requesting illumination.

STABILITY SYS ENGAGED -- 55

The IPC illuminates the STABILITY SYS ENGAGED -- 55 indicator in the DIC when electronic brake control module (EBCM) detects a stability system event. The IPC receives a class 2 message from the EBCM requesting illumination.