GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the HVAC module. Refer to HVAC Module Assembly Replacement .
  2. Disconnect all associated wiring connections attached to the HVAC module.
  3. Remove heater core. Refer to Heater Core Replacement .
  4. Remove the right side air temperature actuator and linkage. Refer to Temperature Valve Actuator Replacement - Right Side .

  5. Object Number: 1379002  Size: SH
  6. Remove the HVAC module case screws.

  7. Object Number: 1379007  Size: SH
  8. Remove the HVAC module retainer clips.

  9. Object Number: 1378984  Size: SH
  10. Separate the HVAC module case.

  11. Object Number: 1378986  Size: SH
  12. Reposition the evaporator core to access the evaporator sensor.

  13. Object Number: 802751  Size: SH
  14. Remove the evaporator sensor and harness from the evaporator core.

Installation Procedure

  1. Add refrigerant oil to the evaporator core. Refer to Refrigerant System Capacities .
  2. Install the new evaporator core seals to evaporator.

  3. Object Number: 802751  Size: SH
  4. Install the evaporator sensor and harness to the evaporator.

  5. Object Number: 1378986  Size: SH
  6. Install the evaporator core.

  7. Object Number: 1378984  Size: SH
  8. Connect the HVAC module case halves together.

  9. Object Number: 1379003  Size: SH
  10. Reposition and connect the HVAC Module wiring harness (1).

  11. Object Number: 1379007  Size: SH
  12. Install the HVAC module retainer clips.

  13. Object Number: 1379002  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  14. Install the HVAC module case screws.
  15. Tighten
    Tighten the screws to 1 N·m (9 lb in).

  16. Install the right side air temperature actuator and linkage. Refer to Temperature Valve Actuator Replacement - Right Side .
  17. Install the heater core. Refer to Heater Core Replacement .
  18. Reconnect all associated wiring connections attached to the HVAC module.
  19. Install the HVAC module. Refer to HVAC Module Assembly Replacement .