Extension Housing Installation 2WD
Special Tools
J 44765 Seal Installer
For equivalent regional tools, refer to
Special Tools.
- Inspect both inner and outer output shaft bearings for the following:
- If either bearing is damaged replace extension housing.
- Rotate the transmission 90 degrees.
- Measure from the bottom to the face of the ouput shaft. Record this as dimension B. Refer to the
End Play Specifications to determine the correct washer size.
- Install the input and reaction carrier washer (22).
- Install the input and reaction carrier thrust bearing (23) onto the extension housing.
- Install the extension housing gasket (25) onto the extension housing (27).
- Install the extension housing (27) onto the case.
Caution: Refer to Fastener Caution in the Preface section.
- Install the extension housing bolts (35). Tighten the extension housing bolts to
22 N·m (16 lb ft).
Note: Install the seal onto the tool before installing into the case to prevent damage to the seal.
- Using
J 44765 seal installer
install the prop shaft flange seal (29).
Extension Housing Installation AWD
Special Tools
J 46741 AWD Seal Installer
For equivalent regional tools, refer to
Special Tools.
- Inspect both inner and outer output shaft bearings for the following conditions:
- If either bearing is damaged, replace the extension housing.
- Rotate the transmission 90 degrees.
- Measure from the bottom to the face of the bearing. Record this as dimension B. Refer to
End Play Specifications to determine the correct washer size.
- Install the input and reaction carrier thrust bearing (69).
- Install the extension housing gasket (25) onto the extension housing (27).
- Install the extension housing (27) onto the case.
Caution: Refer to Fastener Caution in the Preface section.
- Install the extension housing bolts (35). Tighten the extension housing bolts to
22 N·m (16 lb ft).
Note: Install the seal onto the tool before installing into the case to prevent damage to the seal.
- Using
J 46741 AWD seal installer
install the prop shaft flange seal (29) - 5L40-E/5L50-E AWD.