Radiator Surge Tank Inlet Hose/Pipe Replacement LY7

Tools Required

J 38185 Hose Clamp Pliers

1. Partially drain the cooling system. Refer to Cooling System Draining and Filling .



2. Position J 38185 to the clamp in order to remove the surge tank inlet hose (2) from the surge tank (1).



3. Position J 38185 to the clamp in order to remove the surge tank inlet hose from the radiator.
4. Position the J 38185 to the clamp in order to remove the surge tank inlet hose from the throttle body assembly.
5. Remove the surge tank inlet hose from the vehicle.

1. Position the J 38185 to the clamp in order to connect the surge tank inlet hose to the throttle body assembly.



2. Position J 38185 to the clamp in order to connect the surge tank inlet hose to the radiator.



3. Position the surge tank inlet hose to the retaining feature of the air cleaner assembly.



4. Route the surge tank inlet hose under the hood assist rod support.
5. Position the J 38185 to the clamp in order to connect the surge tank inlet hose (2) to the surge tank (1).
6. Fill the cooling system. Refer to Cooling System Draining and Filling .

Radiator Surge Tank Inlet Hose/Pipe Replacement LH2

1. Partially drain the cooling system. Refer to Cooling System Draining and Filling .



2. Compress the clamp and remove the surge tank inlet hose from the surge tank.
3. Compress the clamp and remove the surge tank inlet hose from the radiator.
4. Remove the surge tank inlet hose from the retaining features on the fan shroud and the air cleaner assembly.
5. Compress the clamp and remove the surge tank inlet hose from the water housing assembly.
6. Remove the surge tank inlet hose from the vehicle.

1. Connect the surge tank inlet hose and clamp to the water housing assembly.
2. Insert the surge tank inlet hose into the retaining features on the fan shroud and the air cleaner housing assembly.
3. Connect the surge tank inlet hose and clamp to the radiator.
4. Connect the surge tank inlet hose and clamp to the surge tank.
5. Fill the cooling system. Refer to Cooling System Draining and Filling .

Radiator Surge Tank Inlet Hose/Pipe Replacement Right Hand Drive

1. Partially drain the cooling system. Refer to Cooling System Draining and Filling .



2. Compress the surge tank inlet hose clamp (1) and remove the surge tank inlet hose (2) from the surge tank.



3. Compress the surge tank inlet hose clamp (1) and remove the surge tank inlet hose (2) from the radiator.



4. Compress the surge tank hose clamp (1) and remove the surge tank inlet hose (2) from the water housing assembly.
5. Remove the surge tank inlet hose from the retaining features on the fan shroud.
6. Remove the surge tank inlet hose from the vehicle.

1. Connect the surge tank inlet hose (2) and clamp (1) to the water housing assembly.



2. Connect the surge tank inlet hose (2) and clamp (1) to the radiator.
3. Insert the surge tank inlet hose into the retaining features on the fan shroud.



4. Connect the surge tank inlet hose (2) and clamp (1) to the surge tank.
5. Fill the cooling system. Refer to Cooling System Draining and Filling .