1. Remove the right sound insulator. Refer to Instrument Panel Insulator Panel Replacement - Right Side in Instrument Panel, Gauges and Console.
2. Remove the instrument panel compartment. Refer to Instrument Panel Storage Compartment Replacement in Instrument Panel, Gauges and Console.
3. Unsnap the rod from the plastic retainer on the actuator arm.



4. Remove the two screws from the actuator (3).
5. Disconnect the electrical connector (1).
6. Remove the actuator (3).
7. Inspect the air mix door for free travel.

Important: After replacing the actuator (3), recalibrate the actuator for proper travel. Cycle the ignition ON for 3 minutes in order to allow the programmer and the actuator (3) to recalibrate for proper travel.

1. Install the actuator (3).
2. Connect the electrical connector (1).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the two screws to the actuator (3).

Tighten
Tighten the screws to 1.2 N·m (12 lb in).

4. Snap the rod to the plastic retainer on the actuator arm.
5. Install the instrument panel compartment. Refer to Instrument Panel Storage Compartment Replacement in Instrument Panel, Gauges and Console.
6. Install the right sound insulator. Refer to Instrument Panel Insulator Panel Replacement - Right Side in Instrument Panel, Gauges and Console.