Tools Required

J 39500-B A/C Refrigerant Recovery, Recycling and Recharging (ACR4) System

1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

2. Disconnect the negative battery cable.
3. Remove the core support filler panel. Refer to Filler Panel Replacement - Upper in Body Front End.
4. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls.
5. Remove the hood release cable and position aside. Refer to Hood Primary Latch Release Cable Replacement in Body front End.
6. Remove the SIR discriminating sensor. Refer to Inflatable Restraint Front End Discriminating Sensor Replacement in SIR.
7. Remove the front engine torque struts. Refer to Engine Mount Strut Replacement in Engine Mechanical.
8. Disconnect the upper transmission cooler line from the radiator.
9. Remove the cooling fans. Refer to Engine Cooling Fan Replacement in Engine Cooling.



10. Remove the condenser inlet and outlet lines (1).
11. Remove the radiator core upper support.
12. Remove the condenser to radiator attachment bolts.



13. Remove the condenser (3).

Tools Required

J 39400 Electronic Halogen Leak Detector

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

1. Install the condenser (3) to the vehicle.

Tighten
Tighten the condenser mounting bolts to 12 N·m (9 lb ft).

2. Install the radiator core upper support.



3. Install the refrigerant lines to the condenser (3).

Tighten
Tighten the condenser line fittings to 24 N·m (18 lb ft).

4. Install the cooling fans. Refer to Engine Cooling Fan Replacement in Engine Cooling.
5. Install the upper transmission cooler line to the radiator.
6. Install the hood release cable. Refer to Hood Primary Latch Release Cable Replacement in Body front End.
7. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls.
8. Install the front engine torque struts. Refer to Engine Mount Strut Replacement in Engine Mechanical.
9. Install the SIR discriminating sensor. Refer to Inflatable Restraint Front End Discriminating Sensor Replacement in SIR.
10. Install the core support filler panel. Refer to Filler Panel Replacement - Upper in Body Front End.
11. Connect the negative battery cable.
12. Check and fill the transmission fluid as needed.
13. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging
14. Leak test the A/C system. Refer to Leak Testing .