Removal Procedure
- Remove two-thirds of brake fluid from master cylinder.
- Raise the vehicle and suitably support. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the wheel and tire assembly. Refer to
Tire and Wheel Removal and Installation
.
Important: Do not use a screwdriver or pry bar to compress the caliper piston into
the caliper. Any damage to the piston boot could cause corrosive elements
to enter the piston sealing area and lead to the piston seizing in the caliper
bore.
Important: Do not exceed more than 1 mm of piston travel. Damage to the
internal adjusting mechanism may result.
- Using a large C-clamp compress the caliper (1) piston into the
caliper bore to gain enough clearance to allow the caliper to pivot off the
caliper bracket. Compress the piston until resistance is felt, but no more
than 1 mm of piston travel.
- Disconnect the park brake
cable (1) form the cable bracket.
- Remove the cable from the cable lever.
- Remove the bolt attaching the inlet fitting to the caliper, and
plug the opening in the caliper and pipe to prevent fluid loss and contamination.
- Remove the bottom caliper
slide pin.
Important: Inspect the caliper bolt, suspension boots and piston seal for cuts,
tears, or deterioration. If damaged refer to
Brake Caliper Overhaul
.
- Pivot the caliper body (6) upward.
- Slide the caliper off of the top caliper slider.
Installation Procedure
- Using a spanner type
wrench turn the piston clockwise to retract the caliper piston into the caliper
bore.
- Install the caliper onto
the top caliper slide pin.
Important: Caliper piston must be aligned with the locating pin on the brake pads.
- Pivot the caliper (6) down over the brake pads and onto
the anchor bracket.
- Insert the lower caliper
slide pin.
Tighten
Tighten the caliper slide pin to 27 N·m(20 lb ft).
- Install the brake hose inlet fitting.
Tighten
Tighten the brake hose inlet fitting to 45N·m(33 lb ft).
- Install the parking brake
cable onto the cable bracket (1) and lever.
- Bleed the brake system. Refer to
Hydraulic Brake System Bleeding
in Hydraulic Brakes.
- Start the vehicle and apply the brakes three times to seat the
caliper piston on the brake pads.
- Recheck the brake fluid. Refer to
Master Cylinder Reservoir Filling
in Hydraulic Brakes.