CAUTION: Be careful when you handle a sensing and diagnostic module (SDM). Do
not strike or jolt the SDM. Before applying power to the SDM:
• Remove any dirt, grease, etc. from the mounting surface • Position the SDM horizontally on the mounting surface • Point the arrow on the SDM toward the front of the vehicle • Tighten all of the SDM fasteners and SDM bracket fasteners to
the specified torque value
Caution: If any water enters the vehicle's interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be replaced. The SDM could be activated when powered, which could cause deployment of the air bag(s) and result in personal injury. Before attempting these procedures, the SIR system must be disabled. Refer to Disabling the SIR System.
With the ignition OFF, inspect the SDM mounting area, including the carpet. If any significant soaking or evidence of significant soaking is detected, you must perform the following tasks:Important: The following repair procedures should only be used in the event that the inflatable restraint sensing and diagnostic module (SDM) mounting studs and fasteners are damaged to the extent that the SDM can no longer be properly mounted.
• | If the SDM mounting bracket is broken loose from the floor sheetmetal at the weld, mig weld the bracket using the puddle weld method the spots that have broken loose. Always weld the bracket in the same spots as the original welds. |
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
• | If an SDM attachment nut is missing or broken, slip a loose nut (PN 11515741) under the SDM bracket. While you hold the nut in place, install the bolt PN 11515925. |
Tighten
Tighten the fasteners to 9 N·m (80 lb in).
• | If the ground wire nut is missing, drill an 8 mm (0.315 in) hole in the bracket to 12 mm (0.472 in). Tack weld a loose weld nut PN 20530601 to the bracket in place of the missing nut. Fasten the ground wire using the original bolt PN 3578880. |
Tighten
Tighten the fasteners to 6 N·m (54 lb in).
• | If the SDM attachment nut or ground nut is stripped, drill a 6.5 mm (0.256 in) hole through the weld nut. Use a new 7 mm bolt, PN 10267482, in order to fasten the SDM or the ground wire. |
Tighten
Tighten the fasteners to 16 N·m (12 lb ft).
• | If the SDM attachment bolt or ground bolt is broken, use a tap, bolt remover or drill in order to remove the broken bolt. Drill a 6.5 mm (0.256 in) hole through the weld nut. Use a new 7 mm bolt, PN 10267482, in order to fasten the SDM or the ground wire. |
Tighten
Tighten the fasteners to 16 N·m (12 lb ft).
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten fasteners to 9 N·m (80 lb in).
Important: The AIR BAG indicator may remain ON after the SDM has been replaced. DTC B1001 may set requiring the SDM part number to be set in multiple modules. If the indicator remains ON after enabling the SIR system, perform the diagnostic system check and follow the steps thoroughly to ensure that the SDM is set properly.