Caution: For safety reasons, the brake pressure modulator valve assembly must not be repaired, the complete unit must be replaced. With the exception of the EBCM, no screws on the brake pressure modulator valve assembly may be loosened. If screws are loosened, it will not be possible to get the brake circuits leak-tight and personal injury may result.
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
Important: Note the location of the brake pipes to use as an aid during instillation.
Notice: When removing the brake pressure modulator valve, protect the vehicle exterior from possible brake fluid spillage. Brake fluid can cause damage to painted surfaces.
Notice: Excessive bending of brake pipes during BPMV removal or installation may cause permanent damage that will require replacement.
Caution: Do not pry the EBTCM from the BPMV as damage to the seal may result.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the 4 bolts to 5 N·m (40 lb in).
Tighten
Tighten the insulator bolt to 14 N·m (10 lb ft).
Important: If a new BPMV is being installed, remove the shipping plugs from the valve openings.
Tighten
Tighten the bracket nuts to 10 N·m (89 lb in).
Caution: Make sure brake pipes are correctly connected to BPMV. If brake pipes are switched by mistake Inlet vs. Outlet, wheel lockup will occur and personal injury may result.
Tighten
Tighten the 6 brake pipe fittings at the BPMV to 16 N·m
(12 lb ft).