Removal Procedure
- Remove the transmission assembly. Refer to Transaxle Replacement
- Remove two bolts from the left exhaust manifold (3).
- Remove the exhaust manifold rear pipe from the right manifold (2).
- Remove one bolt securing the crossover pipe to the crankcase.
- Remove one bolt securing the crossover pipe to the cylinder head.
- Remove the EGR supply tube.
- Remove the exhaust crossover pipe.
in Transmission.
Installation Procedure
- Install the exhaust crossover pipe (1).
- Install the flange and seal to the exhaust manifold rear pipe end of the crossover.
- Position the crossover pipe securely leaving the left hand exhaust manifold joint loose.
- Install the bolt securing the crossover pipe to cylinder head.
- Install the bolt securing the crossover pipe to the crankcase.
- Install the left exhaust manifold to crossover pipe bolts.
- Tighten the exhaust downpipe to exhaust crossover pipe.
- Install the EGR supply tube.
- Install the transmission assembly. Refer to Transaxle Replacement in Transmission.
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
Tighten
Tighten the crankcase support bolts and cylinder head support bolts
to 30 N·m (22 lb ft).
Tighten
Tighten the crossover pipe bolts to 25 N·m (18 lb ft).
Tighten
Tighten the EGR tube-to-crossover pipe nut to 60 N·m (44 lb ft).
