Removal Procedure
- Raise the vehicle and support. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Place a drain pan under the transmission bottom pan in order to
catch the fluid.
Important: Removing the bottom pan on the HYDRAMATIC 4T80-E only partially
drains the transaxle fluid. The side cover and the torque converter hold the
remaining fluid. To drain fluid from the side cover, remove the drain plug
in the case after bottom pan removal. There is no need to drain the torque
converter during most service procedures.
- Loosen the bottom pan bolts. Drain any fluid in the pan.
- Remove the bottom pan
bolts, the pan, and the seal.
- Inspect the bottom pan for dents or nicks on the sealing surface.
If damaged, replace.
Important: The bottom pan seal is not reusable. Replace with a new seal after removing
the bottom pan for any service.
- For proper sealing, clean and dry the bottom pan and the case sealing
surfaces. In order to maintain proper bolt torque, the bolts and tapped
holes in the case must be clean and dry.
Installation Procedure
- Install the bottom pan,
new seal, and bolts. Finger-tighten the bolts.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the pan bolts 3 times to the proper specification, in the sequence
shown.
Tighten
- 1st Time: Tighten the pan bolts to 3 N·m (27 lb in).
- 2nd Time: Tighten the pan bolts to 6 N·m (53 lb in).
- 3rd Time: Tighten the pan bolts to 12 N·m (106 lb in).
- Lower the vehicle.
- Add DEXRON-III transmission fluid as required. Refer to
Transmission Fluid Filter Replacement
.
- If there was a complete fluid change, reset the transmission oil
life indicator.