Restricted Exhaust System Check
Step
| Action
| Value(s)
| Yes
| No
|
1
| Have you performed the Powertrain
On-Board Diagnostic (OBD) System Check?
| --
| Go to
Step 2
| Go to the
Powertrain On Board Diagnostic (OBD) System Check
|
2
|
- Remove one of the Heated O2 Sensors located before the catalytic
converter.
- Install Exhaust Back pressure tester J 35314-A, BT 8515,
BT 8603 or equivalent in place of the Heated O2 Sensor.
- Engine idling at normal operating temperature
- Observe the exhaust system back pressure reading on the gage.
Does reading exceed the specified value?
| 8.6 kPa (1.25 psi)
| Go to
Step 4
| Go to
Step 3
|
3
|
- With exhaust Back pressure tester J 35314-A, BT 8515,
BT 8603 or equivalent still in place of the Heated O2 Sensor, increase
engine speed to 2000 RPM.
- Observe the exhaust system back pressure reading on the gage.
Does reading exceed the specified value?
| 20.7 kPa (3 psi)
| Go to
Step 4
| System OK
|
4
|
- Reinstall the Heated O2 Sensor.
- Remove HO2S Bnk 1 sensor 3.
- Install exhaust Back pressure tester J 35314-A, BT 8515,
BT 8603 or equivalent in place of HO2S Bnk 1 sensor 3.
- Engine at normal operating temperature.
- Increase engine speed to 2000 RPM.
- Observe the exhaust system back pressure reading on the gage.
Does reading exceed the specified value?
| 20.7 kPa (3 psi)
| Go to
Step 5
| Go to
Step 6
|
5
| Repair restriction in the exhaust system past the Three
Way Catalytic Converter. Possible faults include the following:
• | Internal muffler failure |
Is the action complete?
| --
| Go to
Step 7
| --
|
6
| Replace the Three-Way Catalytic Converter.
Is action complete?
| --
| Go to
Step 7
| --
|
7
|
- Remove one of the Heated O2 Sensors located before the catalytic
converter.
- Install Exhaust Back pressure tester J 35314-A, BT 8515,
BT 8603 or equivalent in place of the Heated O2 Sensor.
- Engine idling at normal operating temperature.
- Observe the exhaust system back pressure reading on the gage.
Does reading exceed the specified value?
| 8.6 kPa (1.25 psi)
| Go to
Step 4
| Go to
Step 8
|
8
|
- With exhaust back pressure tester J 35314-A, BT 8515,
BT 8603 or equivalent still in place of the Heated O2 Sensor, increase
engine speed to 2000 RPM.
- Observe the exhaust system back pressure reading on the gage.
Does reading exceed the specified value?
| 20.7 kPa (3 psi)
| Go to
Step 4
| Repair complete
|