Checks
| Action
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DEFINITION: Fuel economy,
as measured by an actual road test is noticeably lower than expected. Also,
economy is noticeably lower than it was on this vehicle at one time, as
previously shown by an actual road test.
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Preliminary
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• | Check PCM grounds for being clean, tight and in the proper locations. |
• | Check owners driving habits. |
• | Is A/C ON full time (Defroster mode ON)? |
• | Are tires at correct pressure? |
• | Are excessively heavy loads being carried? |
• | Is acceleration too much, too often? |
• | Remove and check air filter element for dirt, or for being restricted.
Replace as necessary. |
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Fuel System
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• | Check for restricted fuel filter. |
• | Check for incorrect minimum idle speed. |
• | Check each injector harness is connected to the correct injector/cylinder
according to the firing order (firing order: 1-8-4-3-6-5-7-2).
Relocate injector harnesses as necessary. |
• | Check for injectors that are shorted internally. Compare injector
resistance. |
• | Check for foreign material accumulation in the throttle bore,
coking on the throttle valve or on the throttle shaft. Also inspect for throttle
body tampering. |
• | Check items which can cause an engine to run rich (long term fuel
trim near -99%). |
• | Check items that can cause an engine to run lean (long term fuel
trim near 100%). |
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Sensor/System
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• | Check Intake Air system and crankcase for air leaks. |
• | Check Crankcase ventilation valve for proper operation. Place
finger over inlet hole in valve end several times. Valve should snap back.
If not, replace valve. |
• | Check for proper calibration of speedometer. Connect J 33431-B
(Signal Generator) to VSS electrical connector. Ignition ON, tester ON and
monitor the speedometer. The speedometer should indicate the speed being
generated. |
• | Using a Scan Tool, monitor TP sensor voltage. The TP sensor voltage
should be less then 0.9 volts at rest. If the TP sensor voltage is greater
than 0.9 volt, inspect the throttle body and accelerator cables for binding. |
• | Using a scan tool, monitor KS system for excessive spark retard
activity. |
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Ignition System
|
• | Remove spark plugs and check for the following: |
• | An improper spark plug gap will cause a driveability problem.
The spark plug gapping should be done using a wire gauge gap tool (J 41319).
If spark plugs are gas or oil fouled, the cause of the fouling must be
determined before replacing the spark plugs. |
• | Visually/Physically inspect Secondary ignition for the following: |
- | Ignition wires for cross firing. |
- | Ignition wires arcing to ground. |
- | Ignition wires for proper routing. |
- | Ignition Coils for cracks or carbon tracking. |
• | Wetting down the secondary ignition system with water from a spray
bottle may help locate damaged or deteriorated components. Look/listen for
arcing or misfiring as water is applied. |
| Check for loose ignition control module ground. |
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Engine Cooling System
|
• | Check engine coolant level for being low. |
• | Check engine thermostat operation or for wrong heat range. Refer
to
Thermostat Diagnosis
in Engine
Cooling. |
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Engine Mechanical
|
• | Check engine mechanical for the following: |
- | Sticking or leaking valves. |
- | Excessive oil in combustion chamber -- Leaking valve seals. |
- | Low cylinder compression. |
• | For incorrect basic engine parts. Inspect for the following: |
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Additional Checks
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• | Visually (physically) check: Vacuum hoses for splits, kinks, and
proper connections and routing as shown on Vehicle Emission Control Information
label. |
• | Check TCC operation. Using a scan tool should indicate an RPM
drop, when the TCC is commanded ON. |
• | Check exhaust system for possible restriction. Check for the following: |
- | Inspect exhaust system for damaged or collapsed pipes. |
- | Inspect mufflers for heat distress or possible internal failure. |
- | For possible plugged Three-Way catalytic converters by comparing
exhaust system back pressure on each side of engine. |
• | An engine miss condition can be caused by Electromagnetic Interference
(EMI) on the reference circuit. EMI can usually be detected by monitoring
engine RPM with a scan tool. A sudden increase in RPM with little change
in actual engine RPM change, indicates EMI is present. If a problem exists,
check routing of secondary ignition wires, high voltage components (Near
Ignition Control circuits). |
| Check PNP switch circuit and be sure the scan tool indicates vehicle
is in drive with gear selector in drive or overdrive. |
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