GM Service Manual Online
For 1990-2009 cars only

    Caution: Wear safety glasses in order to avoid eye damage.

  1. Clean the lower pan in solvent.

  2. Object Number: 159221  Size: SH
  3. Dry the oil pan with compressed air.
  4. Clean the upper oil pan in solvent. Be sure to thoroughly clean the oil drain back pipe and recesses.

  5. Object Number: 159472  Size: SH
  6. Remove all of the old sealant and clean the gasket surfaces (1).
  7. Inspect the gasket sealing surfaces for excessive scratches or gouging.

  8. Object Number: 159474  Size: SH
  9. Inspect the oil level sensor for damage.
  10. Inspect the oil pan oil level sensor connector seal for damage.
  11. Inspect the lower oil pan drain plug and threaded drain hole for damaged threads.
  12. The drain plug seal must be replaced if damaged or warped.