GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  2. Remove the tire and the wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  3. Important: Brake fluid in the caliper is subject to contamination by heat. Do not force the contaminated fluid back through the brake system.

  4. Open the bleeder screw.

  5. Object Number: 63934  Size: SH
  6. Attach a tube over the bleeder screw to catch the brake fluid in a container.
  7. Compress piston into caliper housing bore to provide clearance between linings and rotor.

  8. Object Number: 219586  Size: SH
  9. Remove the caliper bracket bolts (1) and discard.

  10. Object Number: 219473  Size: SH

    Important: DO NOT twist or crimp the brake hose (2) and/or the brake pad wear sensor wire.

  11. Remove the caliper and bracket together and secure with mechanic's wire.

  12. Object Number: 219605  Size: SH
  13. Remove the brake rotor set screw (1).
  14. Remove the brake rotor.

Installation Procedure

Notice: Whenever the rotor has been separated from the axle flange, clean any rust or foreign material from the mating surface of the axle flange and brake rotor. Failure to do this may result in increased lateral runout of the rotor and brake pulsation.

  1. Chase the caliper bracket mounting threads in the steering knuckle to remove any residual locking compound.
  2. Install the brake rotor.
  3. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.


    Object Number: 219605  Size: SH
  4. Install the brake rotor set screw (1).
  5. Tighten
    Tighten the brake rotor set screw to 4 N·m (35 lb in).


    Object Number: 219586  Size: SH
  6. Install the caliper and bracket to the steering knuckle.
  7. Coat the new caliper bracket bolts (1) with 272 Threadlocker, GM P/N 12345493 or equivalent.
  8. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  9. Install the new caliper bracket bolts (1).
  10. Tighten
    Tighten the caliper bracket bolts (1) to 95 N·m (70 lb ft) on the first pass and additional 37 degrees on the second pass.

  11. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  12. Lower the vehicle.
  13. Fill the master cylinder reservoir.
  14. Important: New braking surfaces must be broken in or burnished after brake pads are installed and/or after rotors are refinished. Avoid overheating the brakes.

  15. Make 20 stops from 48 km/h (30 mph) using medium to firm brake pedal pressure to burnish the brake rotors.