The fuel tank pressure sensor is mounted to the sending unit at the top of the fuel tank. The fuel tank pressure sensor measures the pressure changes within the EVAP system. The fuel tank pressure sensor has a 5.0 volt reference circuit, a ground circuit, and a signal circuit.
The fuel tank pressure sensor contains a diaphragm that changes resistance as the pressure in the EVAP system changes. When the EVAP system pressure is low (during the purge) the sensor output voltage is low. When the system pressure is high, the sensor output voltage is high.
When the ECM senses the fuel tank pressure sensor signal voltage is outside the normal operating range, this DTC will set.
Test continuously.
• | The engine is at idle. |
• | The engine coolant temperature (ECT) at start is less than 33°C (91°F). |
• | The engine is running between 2 to 10 seconds. |
• | The tank pressure is greater than 0.03 kPa (11 in H2O). |
• | The above condition met for at least 5 seconds |
OR
• | The tank vacuum is greater than -0.03 kPa (-11 in H2O). |
• | The above condition met for at least 5 seconds. |
• | The tank pressure is greater than 0.00935 kPa (3.76 in H2O). |
• | The above condition met for at least 3 seconds. |
The ECM illuminates the malfunction indicator lamp (MIL) and records the operating conditions in the Freeze Frame on the second consecutive drive trip that the diagnostic runs and fails.
• | The ECM turns OFF the MIL after three consecutive drive trips that the diagnostic runs and passes. |
• | A History DTC clears after forty consecutive warm-up cycles in which no failures are reported by this diagnostic or any other emission related diagnostic. |
• | The ECM battery voltage is interrupted. |
• | The scan tool clears the MIL/DTC. |
Notice: Using the J 35616-A Connector Test Adapter Kit will prevent damage to the harness connector terminals.
Use the J 35616 Connector Test Adapter Kit for any test that requires probing the ECM harness connector or a component harness connector.
Check for the following conditions:
• | Poor connections at the ECM or at the component -- Inspect the harness connectors for any backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection. Refer to Engine Control Module Diagnosis for the proper procedure. |
• | A damaged harness -- Inspect the wiring harness for any damage. If the harness appears to be OK, observe the scan tool while moving the related connectors and the wiring harnesses. A change in the display may help locate the fault. |
If the sensor signal is only affected when the harness is moved at a component, and there is no problem with the harness or connections, the component may be damaged.
Refer to Symptoms for the Intermittents.
The numbers below refer to the step numbers on the diagnostic table.
Step | Action | Values | Yes | No |
---|---|---|---|---|
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System check? | -- | Go to Step 2 | |
2 |
Is the voltage within the specified range? | 2.2 to 2.8 V | Go to Step 3 | Go to Step 6 |
3 |
Important: Before continuing with the diagnosis, zero the EVAP Pressure and Vacuum gauges on the J 41413 EVAP pressure/purge cart (refer to the tool operating instructions).
Is the voltage within the specified range? | 3.74 kPa (15 in. H2O) 4.5 - 4.9 V | Go to Step 4 | Go to Step 6 |
4 |
Is the Fuel Tank Pressure Volts affected by moving the harness or connectors? | -- | Go to Step 16 | Go to Step 5 |
Is this DTC set? | -- | Go to Step 6 | Go to Diagnostic Aids | |
6 |
Is the voltage within the specified range? | 4.7-5.3 V | Go to Step 7 | Go to Step 11 |
7 | Measure the voltage from the Fuel Tank Pressure sensor 5 volt reference circuit in the fuel tank pressure sensor harness connector to the sensor ground circuit with the J 39200 DMM. Is the voltage within the specified range? | 4.7-5.3 V | Go to Step 8 | Go to Step 13 |
8 | Measure the voltage from the Fuel Tank Pressure sensor SIGNAL circuit in the fuel tank pressure sensor harness connector to the sensor ground circuit with the J 39200 DMM. Is the voltage within the specified range? | 4.7-5.3 V | Go to Step 9 | Go to Step 15 |
9 | Using the scan tool, monitor the Fuel Tank Pressure Volts. Is the voltage at the specified value? | 5 V | Go to Step 10 | Go to Step 20 |
10 |
Does the scan tool indicate the specified voltage? | 0 V | Go to Step 18 | Go to Step 15 |
11 | Was the voltage greater than the specified value? | 5.3 V | Go to Step 17 | Go to Step 12 |
12 |
Did you find and correct a problem? | -- | Go to Step 22 | Go to Step 20 |
13 |
Did you find and correct a problem? | -- | Go to Step 22 | Go to Step 20 |
14 | Was the voltage greater than the specified value? | 5.3 V | Go to Step 17 | Go to Step 15 |
15 |
Did you find and correct a problem? | -- | Go to Step 22 | Go to Step 20 |
16 | Repair the harness/connections as necessary. Refer to Symptoms . Is the action complete? | -- | Go to Step 22 | -- |
17 | Repair the short to voltage in the circuit. Is the action complete? | -- | Go to Step 22 | -- |
18 | Check for a poor connection or poor terminal tension at the fuel tank pressure sensor harness connector. Refer to Wiring Repairs in Wiring Systems. Also, refer to Checking Terminal Contact in Engine Control Module Diagnosis . Did you find and correct a problem? | -- | Go to Step 22 | Go to Step 19 |
19 | Replace the fuel tank pressure sensor. Is the action complete? | -- | Go to Step 22 | -- |
20 | Check for a poor connection or poor terminal tension at the ECM harness connector. Refer to Wiring Repairs in Wiring Systems. Also, refer to Checking Terminal Contact in Engine Control Module Diagnosis . Did you find and correct a problem? | -- | Go to Step 22 | Go to Step 21 |
21 |
Important: This vehicle is equipped with a Theft Deterrent System which interfaces with the Engine Control Module (ECM). Program the new ECM with the frequency code of the theft deterrent module that is currently on the vehicle. Replace the ECM. Refer to Engine Control Module Replacement/Programming . Is the action complete? | -- | Go to Step 22 | -- |
22 |
Does the scan tool indicate the diagnostic Passed? | -- | Go to Step 2 | Go to Step 23 |
23 | Does the scan tool display any additional, undiagnosed DTCs? | -- | Go to the applicable DTC table | System OK |