GM Service Manual Online
For 1990-2009 cars only

Object Number: 164110  Size: SF
SIR Components
SIR Schematics
Handling ESD Sensitive Parts Notice
SIR Caution
SIR Caution
Handling ESD Sensitive Parts Notice

Circuit Description

The inflatable restraint Sensing and Diagnostic and Seat Belt Pretensioner Module (SDM) performs TURN-ON tests to diagnose critical malfunctions within itself when the ignition switch is turned ON. The SDM monitors the six firing loops to detect leakage currents to ground and system voltage in the frontal and side air bag inflator module and seat belt pretensioner circuits. Then, the SDM proceeds with the RESISTANCE MEASUREMENT test to measure the deployment loop resistances to ensure they are within their respective normal resistance ranges. Upon passing these tests, and if the energy reserve is charged up, the firing transistors are tested. The SDM then goes into CONTINUOUS MONITORING mode. The SDM service wait time is 1 minute. Refer to On-Vehicle Service for enable/disable procedures.

Conditions for Setting the DTC

    • The ignition is within normal operating voltage range.
    • The measured leakage currents to system voltage in the inflatable restraint IP module deployment loop are above a specified value caused by a short circuit between the inflatable restraint IP module deployment loop and system voltage.

DTC 25 will set once one of these conditions is met. This test is run during the SDM Turn-ON tests.

Action Taken When the DTC Sets

    • The SDM sets a Diagnostic Trouble Code.
    • The SDM turns ON the AIR BAG warning lamp.

Conditions for Clearing the DTC

Current and History DTC codes must be cleared using a scan tool Clear DTC Information command. If the circuit fault has been successfully repaired and the conditions which caused the Current DTC 25 to set are no longer existing, History DTC 25 will set. History DTC 25 may be cleared using the scan tool.

Diagnostic Aids

A short circuit to a voltage source in the inflatable restraint IP module circuit or a short circuit between the communication signal line of the LH or RH inflatable restraint Side Impact Sensor can set this DTC. Inspect CKTs BA10 and BP10 carefully for cutting and/or chafing.

    •  If DTC 25 and DTC 73 are set, inspect CKTs BA10, BP10 and B41 carefully for cutting and/or chafing.
    •  If DTC 25 and DTC 83 are set, inspect CKTs BA10, BP10 and M44 carefully for cutting and/or chafing.

When measurements are requested in this table, use J 39200 Digital Multimeter with the correct terminal adapter from J 35616 Connector Test Adapter Kit. When a check for proper connection is requested, refer to Intermittents and Poor Connections . When a wire, connector or terminal repair is requested, use J-38125 Terminal Repair Kit and refer to Wiring Repair .

Test Description

The numbers below refer to step numbers on the diagnostic table.

  1. This test determines whether the malfunction is in the inflatable restraint IP module. This is done by substituting the known good resistance of the load tool and then observing if the malfunction is still present.

  2. This test determines whether the malfunction is in CKT BA10.

  3. This test determines whether the malfunction is in CKT BP10.

DTC 25 Passenger Air Bag Deployment Loop Short to Voltage

Step

Action

Value(s)

Yes

No

1

Was the SIR Diagnostic System Check performed?

--

Go to Step 2

Go to SIR Diagnostic System Check

2

  1. Turn the ignition switch to the OFF position.
  2. Wait one minute until the inflatable restraint Sensing and Diagnostic and Seat Belt Pretensioner Module (SDM) energy reserve capacitors have discharged.
  3. Disconnect the negative battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    .
  4. Disconnect the inflatable restraint Sensing and Diagnostic and Seat Belt Pretensioner Module (SDM). Refer to Inflatable Restraint Sensing and Diagnostic and Seat Belt Pretensioner Module Replacement .
  5. Check for proper connection at terminals 3 and 4 on the SDM harness connector.

Are the terminals damaged and/or corroded?

--

Go to Step 3

Go to Step 5

3

Use the J 42250 Catera Terminal Repair Kit to repair the SDM harness connector.

Are the repairs complete?

--

Go to Step 4

--

4

Check for proper connection at terminals 3 and 4 on the SDM.

Are the terminals damaged or corroded?

--

Go to Step 6

Go to Step 13

5

Check for proper connection at terminals 3 and 4 on the SDM.

Are the terminals damaged or corroded?

--

Go to Step 6

Go to Step 7

6

Replace the inflatable restraint Sensing and Diagnostic and Seat Belt Pretensioner Module (SDM). Refer to Inflatable Restraint Sensing and Diagnostic and Seat Belt Pretensioner Module Replacement .

Are the repairs complete?

--

Go to Step 13

--

7

  1. Disconnect the inflatable restraint IP module. Refer to Inflatable Restraint Instrument Panel Module Replacement .
  2. Use the J 38715-45 adapter to connect the J 38715-A SIR Driver/Passenger Load Tool PASSENGER INFLATOR connector to the inflatable restraint IP module harness connector.
  3. Reconnect the SDM harness connector to the SDM.
  4. Reconnect the negative battery cable.
  5. Turn the ignition switch to the ON position.
  6. Use the scan tool to request the SIR diagnostic trouble code display.

Is DTC 25 still current?

--

Go to Step 9

Go to Step 8

8

  1. Turn the ignition switch to the OFF position.
  2. Inspect the inflatable restraint IP module pigtail for damage.
  3. Ensure the pigtail and the nearby wiring are routed correctly.
  4. Replace the inflatable restraint IP module. Refer to Inflatable Restraint Instrument Panel Module Replacement .

Is the replacement complete?

--

Go to Step 13

--

9

  1. Turn the ignition switch to the OFF position.
  2. Wait one minute until the SDM energy reserve capacitors have discharged.
  3. Disconnect the negative battery cable. Refer to

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    .
  4. Disconnect the SDM. Refer Inflatable Restraint Sensing and Diagnostic and Seat Belt Pretensioner Module Replacement .
  5. Disconnect the J 38715-A SIR Driver/Passenger Load Tool.
  6. Insert the J 42113 Shorting Bar Tool into the SDM harness connector terminal above terminals 3 and 4. This opens the short circuit bridge between terminals 3 and 4.
  7. Reconnect the negative battery cable.
  8. Turn the ignition switch to the ON position.
  9. Use the J 39200 to measure the voltage on the SDM harness connector from terminal 3 to terminal 7 (ground).

Is the measured voltage less then the specified value?

1 V

Go to Step 11

Go to Step 10

10

  1. Turn the ignition switch to the OFF position.
  2. Repair the short to voltage condition in CKT BA10.

Is the repair complete?

--

Go to Step 13

--

11

Measure the voltage on the SDM harness connector from terminal 4 to terminal 7 (ground).

Is the measured voltage less than the specified value?

1 V

Go to Integrity Check

Go to Step 12

12

  1. Turn the ignition switch to the OFF position.
  2. Repair the short to voltage condition in CKT BP10.

Is the repair complete?

--

Go to Step 13

--

13

Reconnect all the SIR system components. Ensure that all the SIR system components are properly mounted.

Are all the SIR system components reconnected and are all the SIR system components properly mounted?

--

Go to Step 14

--

14

Clear the SIR diagnostic trouble codes.

Are the SIR diagnostic trouble codes cleared?

--

Go to SIR Diagnostic System Check

--