GM Service Manual Online
For 1990-2009 cars only

Object Number: 61974  Size: LF
(1)The Service Port
(2)The Purge Valve
(3)The Vacuum Source Pipe
(4)The Throttle Body
(5)The Fuel Tank Pressure Sensor
(6)The Fuel Tank
(7)The Fuel Filler Cap
(8)The Vapor Pipe
(9)The Vent Valve
(10)The Vent Pipe
(11)The Purge Pipe
(12)The Vapor Canister

Circuit Description

During specific operating conditions, the engine control module (ECM) performs various tests on the evaporative emission system. The system tests consist of the following series of events. After ensuring that the evaporative emission (EVAP) purge solenoid valve duty cycle has dropped to 0 percent, indicating that the valve is closed, the ECM commands the EVAP canister vent solenoid valve closed, sealing the system. The ECM monitors the accumulation of vapor pressure within the fuel tank via the fuel tank pressure (FTP) sensor. The EVAP test is aborted if the vapor pressure is too high. If any vapor pressure is measured, the pressure will be used later in order to compensate for a pressure reading during the small leak detection test. If a vacuum is measured which exceeds a calculated limit during vapor accumulation, diagnostic trouble code (DTC) P0440 will set. The EVAP canister purge solenoid valve is then opened. Simultaneously, the vent solenoid is opened. If the vapor pressure does not bleed off or bleeds off too slowly, DTC P0440 is set. Once the EVAP purge solenoid valve reached the desired position for the remainder of the diagnostic test, the vent solenoid will be closed again. This causes a vacuum to be applied to the entire EVAP system. The ECM monitors the vacuum level within the system. If the desired vacuum level cannot be achieved, or if the vacuum level is reached but took too much time, DTC P0455 will set. Once the desired vacuum level is reached, the purge solenoid is closed, sealing the system. The ECM continues to monitor the fuel tank pressure sensor signal, measuring the rate of vacuum decay. If the system holds vacuum, the vent solenoid is opened and the test is completed. In addition to the system tests, the ECM monitors the circuit integrity of the purge solenoid (DTC P0443), the vent solenoid (DTC P0446) and the fuel tank pressure sensor (DTC P0450).

Conditions for Running the DTC

    • DTCs P0100, P0115, P0116, P0120, P0130-P0161, P0300-P0306, P0443, P0446, P0450, P0501, P0505, P0560 are not set.
    • Vehicle Speed is 0 MPH.
    • Engine is at idle.
    • ECT at start is between -8°C (17°F) and 100°C (212°F).
    • Closed Loop is enabled
    • Fuel tank pressure is less than 10.12 hPa (0.4 in. H2O).
    • Engine Load is less than 2.7 milliseconds.
    • IAT is greater than -8°C (17°F).
    • MAF is less than 7.5 g/s.
    • System Voltage above 11 volts.
    • Engine Run Time is at least 16 minutes 25 seconds.
    • AIR system is inactive.
    • AIR system diagnostic is not running.
    • Short Term Fuel Trim at the beginning of test is greater than -5%.

Conditions for Setting the DTC

Diagnostic test has run to completion and determined that this DTC was detected.

Action Taken When the DTC Sets

    • The ECM will illuminate the Malfunction Indicator Lamp (MIL) on the second consecutive drive trip that the diagnostic runs and fails.
    • The ECM will record operating conditions in Freeze Frame on the first drive trip that the diagnostic runs and fails (Fail Pending).

Conditions for Clearing the MIL/DTC

    • The ECM turns OFF the MIL after three consecutive drive trips that the diagnostic runs and passes.
    • A History DTC clears after forty consecutive warm-up cycles in which no failures are reported by this diagnostic or any other emission related diagnostic.
    • The ECM battery voltage is interrupted.
    • The scan tool clears the MIL/DTC.

Diagnostic Aids

If an intermittent problem is suspected, check for these possible causes:

    • Sticking Purge Valve
    • Dirt or other contaminants
    • Incorrect vacuum hose routing

Refer to Symptoms for Intermittents.

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Table.

  1. Inspect the Purge valve and vacuum lines for traces of carbon. Carbon escaping from the canister may prevent the valve from closing properly. If you find this condition, disconnect both ends of the purge line and blow out any contaminants using the pressurized gas from the EVAP pressure/purge cart. Replace the Purge valve and the canister.

DTC P0441 - Evaporative Emission (EVAP) System Incorrect Purge Flow

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic System Check performed?

--

Go to Step 2

Go to the Powertrain On Board Diagnostic (OBD) System Check

2

  1. Turn the ignition off.
  2. Disconnect the vacuum source line at the ventilation housing hose to the purge valve, located at the rear top of the plenum.
  3. Connect a hand held vacuum pump to the valve.
  4. Apply the specified amount of vacuum to the valve.

Does the vacuum hold?

15 in Hg

Refer to Diagnostic Aids

Go to Step 3

3

Important: Contamination can cause the valve to fail. Refer to Test Description for inspection/cleaning procedures.

Replace the valve.

Is the action complete?

--

Go to Step 4

--

4

  1. Using the scan tool, clear DTCs.
  2. Turn the ignition off for 15 seconds.
  3. Start the engine and operate the vehicle within the conditions required for this diagnostic to run. Refer to Conditions for Running the DTC.
  4. Check for DTCs

Is this DTC set?

--

Go to Step 2

Go to Step 5

5

Were any additional DTCs noted during the Powertrain OBD System Check that have not been diagnosed?

--

Go to the applicable DTC table

System OK