Timing Belt Adjustment Checking
Tools Required
• | J 42069 Timing
Belt Alignment Kit |
Important: The following steps are the continuation of
Timing Belt Replacement
and must not be performed as a stand-alone
operation.
It may take several repeated adjustments and engine revolutions to achieve
the proper timing belt alignment set points.
Important: If timing belt adjustment is necessary, always start with camshafts
3 and 4.
- Apply the J 42069-20 Checking Gauge to camshaft gears 3
and 4.
- Inspect the relationship of the marks on the camshaft gears to
the marks on the J 42069-20 Checking Gauge. They must match exactly,
if not, timing belt adjustment is required.
- Apply the J 42069-20 Checking Gauge to camshaft gears 1
and 2.
- Inspect the relationship of the marks on the camshaft gears to
the marks on the J 42069-20 Checking Gauge. They must match exactly,
if not, timing belt adjustment is required.
- Continue to the next applicable procedure:
Marks on Camshaft Gears 3 and 4 Align to the LEFT of J 42069-20
- Loosen the timing belt idler pulley for camshaft gears 3 &
4.
- Use the J 42069-40 Adjustment Wrench to
turn eccentric on the idler pulley COUNTERCLOCKWISE until the marks on the
camshaft gears and on the J 42069-20 Checking Gauge are in alignment
(the high point of the idler pulley eccentric will be in approximately the
12 o'clock position).
Tighten
Tighten the timing belt idler pulley bolt, while holding the eccentric
in place with the J 42069-40 Adjustment Wrench to prevent movement,
to 40 N·m (30 lb ft).
- Remove the J 42069-10 Crankshaft Locking Tool and the J 42069-20
Checking Gauge.
- Turn the crankshaft in the engine rotational direction two revolutions
with the J 42098 Crank Hub Torx Socket. Stop at 60 degrees BTDC.
- Install the J 42069-10 Crankshaft Locking Tool to the crankshaft
drive gear with the knurled bolt.
- Use the J 42098 Crank Hub Torx Socket to carefully turn
the crankshaft until the lever of the J 42069-10 firmly contacts the
water pump pulley flange.
- Secure the moveable lever of the tool to the water pump pulley
flange.
- Install the J 42069-20 Checking Gauge to camshaft gears
3 & 4.
- Inspect the alignment of the marks on the camshaft gears in reference
to the marks on the J 42069-20 Checking Gauge.
- Repeat the procedure again if the marks do not align.
- If camshaft gears 3 and 4 are properly aligned, continue checking
the timing belt adjustment of camshaft gears 1 & 2. Make necessary corrections
as outlined further on in this section.
- AFTER all applicable camshaft gear adjustments are made, set the
final timing belt tensioner as outlined in Timing Belt Tensioner Adjustment
at the end of this procedure.
Marks on Camshaft Gears 3 and 4 Align to the RIGHT of J 42069-20
- Loosen the timing belt idler pulley for camshaft gears 3 &
4.
- Slacken the timing belt by turning the eccentric
on the idler pulley CLOCKWISE with the J 42069-40 Adjustment Wrench
until the marks on the camshaft gears and the marks on the J 42069-20
Checking Gauge are in alignment (the high point of the idler pulley eccentric
will be in approximately the 12 o'clock position).
Tighten
Tighten the timing belt idler pulley bolt, while holding the eccentric
in place with the J 42069-40 Adjustment Wrench to prevent movement,
to 40 N·m (30 lb ft).
- Remove the J 42069-10 Crankshaft Locking Tool and the J 42069-20
Checking Gauge.
- Turn the crankshaft in the engine rotational direction two revolutions
with the J 42098 Crank Hub Torx Socket. Stop at 60 degrees BTDC.
- Install the J 42069-10 Crankshaft Locking Tool to the crankshaft
drive gear with the knurled bolt.
- Use the J 42098 Crank Hub Torx Socket to carefully turn
the crankshaft until the lever of the J 42069-10 firmly contacts the
water pump pulley flange.
- Secure the moveable lever of the tool to the water pump pulley
flange.
- Install the J 42069-20 Checking Gauge to camshaft gears
3 & 4.
- Inspect the alignment of the marks on the camshaft gears in reference
to the marks on the J 42069-20 Checking Gauge.
- Repeat the procedure again if the marks do not align.
- If camshaft gears 3 and 4 are properly aligned, continue checking
the timing belt adjustment of camshaft gears 1 and 2. Make necessary corrections
as outlined further on in this section.
- AFTER all applicable camshaft gear adjustments are made, set the
final timing belt tensioner as outlined in Timing Belt Tensioner Adjustment
at the end of this procedure.
Marks on Camshaft Gears 1 and 2 Align to the LEFT of J 42069-20
- Loosen the timing belt idler pulley for camshaft gears 1 &
2.
- Use the J 42069-40 Adjustment Wrench to
turn eccentric on the idler pulley COUNTERCLOCKWISE until the marks on the
camshaft gears and on the J 42069-20 Checking Gauge are in alignment
(the high point of the idler pulley eccentric will be in approximately the
9 o'clock position).
Tighten
Tighten the timing belt idler pulley bolt, while holding the eccentric
in place with the J 42069-40 Adjustment Wrench to prevent movement,
to 40 N·m (30 lb ft).
- Remove the J 42069-10 Crankshaft Locking Tool and the J 42069-20
Checking Gauge.
- Turn the crankshaft in the engine rotational direction two revolutions
with the J 42098 Crank Hub Torx Socket. Stop at 60 degrees BTDC.
- Install the J 42069-10 Crankshaft Locking Tool to the crankshaft
drive gear with the knurled bolt.
- Use the J 42098 Crank Hub Torx Socket to carefully turn
the crankshaft until the lever of the J 42069-10 firmly contacts the
water pump pulley flange.
- Secure the moveable lever of the tool to the water pump pulley
flange.
- Install the J 42069-20 Checking Gauge to camshaft gears
1 & 2.
- Inspect the alignment of the marks on the camshaft gears in reference
to the marks on the J 42069-20 Checking Gauge.
- Repeat the procedure again if the marks do not align.
- If camshaft gears 1 and 2 are properly aligned, set the final
timing belt tensioner as outlined in Timing Belt Tensioner Adjustment at the
end of this procedure.
Marks on Camshaft Gears 1 and 2 Align to the RIGHT of J 42069-20
- Loosen the timing belt idler pulley for camshaft gears 1 &
2.
- Slacken the timing belt by turning the eccentric
on the idler pulley CLOCKWISE with the J 42069-40 Adjustment Wrench
until the marks on the camshaft gears and the marks on the J 42069-20
Checking Gauge are in alignment (the high point of the idler pulley eccentric
will be in approximately the 9 o'clock position).
Tighten
Tighten the timing belt idler pulley bolt, while holding the eccentric
in place with the J 42069-40 Adjustment Wrench to prevent movement,
to 40 N·m (30 lb ft).
- Remove the J 42069-10 Crankshaft Locking Tool and the J 42069-20
Checking Gauge.
- Turn the crankshaft in the engine rotational direction two revolutions
with the J 42098 Crank Hub Torx Socket. Stop at 60 degrees BTDC.
- Install the J 42069-10 Crankshaft Locking Tool to the crankshaft
drive gear with the knurled bolt.
- Use the J 42098 Crank Hub Torx Socket to carefully turn
the crankshaft until the lever of the J 42069-10 firmly contacts the
water pump pulley flange.
- Secure the moveable lever of the tool to the water pump pulley
flange.
- Install the J 42069-20 Checking Gauge to camshaft gears
1 & 2.
- Inspect the alignment of the marks on the camshaft gears in reference
to the marks on the J 42069-20 Checking Gauge.
- Repeat the procedure again if the marks do not align.
- If camshaft gears 1 and 2 are properly aligned, set the final
timing belt tensioner as outlined in Timing Belt Tensioner Adjustment at the
end of this procedure.
Timing Belt Tensioner Adjustment
Important: The following steps are the COMPLETION of installing and/or adjusting
the timing belt and must not be performed as a stand alone operation.
- With the J 42069-10 in place locking the crankshaft at
TDC:
1.1. | Loosen the timing belt tensioner eccentric locking
nut. |
1.2. | Turn the eccentric counterclockwise to full stop, then back until
the reference mark is 2-4 mm ABOVE the reference mark on the flange. |
Tighten
Tighten the timing belt tensioner locking nut to 20 N·m
(15 lb ft).
- If the timing belt idler pulley bolts for camshafts 3 & 4
and 1 & 2 have not been previously torqued to specification:
Tighten
Tighten the timing belt idler pulley bolts while holding the eccentric
in place with the J 42069-40 Adjusting Wrench to prevent movement,
to 40 N·m (30 lb ft).
- Remove all checking tools.
- As a final inspection, once again rotate the engine in the clockwise
direction two revolutions until reaching 60 degrees BTDC.
- Install the J 42069-10 Crankshaft Locking Tool to the crankshaft
drive gear with the knurled bolt.
- Use the J 42098 Crank Hub Torx Socket to carefully turn
the crankshaft until the lever of the J 42069-10 firmly contacts the
water pump pulley flange.
- Secure the moveable lever of the tool to the water pump pulley
flange.
- Inspect the alignment of the reference marks on the camshaft gears
with the notches on the rear timing belt cover, as well as, the mark on the
crankshaft gear with the mark on the oil pump housing.
- Inspect the alignment of the marks on all four camshaft gears
in reference to the marks on the J 42069-20 Checking Gauge.
- Repeat the procedure again if the marks do not align.
- Continue with the engine reassembly as outlined in
Timing Belt Replacement
if further timing belt adjustment
is not needed.