GM Service Manual Online
For 1990-2009 cars only

Spark Plug Replacement Left Bank

Removal Procedure

Tools Required

J 42068 Spark Plug Centering Sleeve

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    Notice: Pull on the spark plug boot, the heat shield or use an approved spark plug boot removal tool, twisting a half-turn to release the seal while removing. Do not pull on the spark plug wire or it may be damaged.

  1. Remove the oil filler tube.
  2. Remove the A/C compressor hose bracket bolt from engine.
  3. Reposition the A/C compressor hose.

  4. Object Number: 231078  Size: SH
  5. Remove the bolts from wiring harness channel.
  6. Reposition the wiring harness channel.

  7. Object Number: 159104  Size: SH
  8. Use the spark plug boot remover tool (1) attached to spark plug boot.

  9. Object Number: 159105  Size: SH
  10. Remove the spark plug boots from spark plugs.
  11. Clean the spark plug recess with compressed air.

  12. Object Number: 231090  Size: SH
  13. Attach J 42068 to 3/8 inch drive extension.
  14. Remove the spark plugs from cylinder head.

Installation Procedure


    Object Number: 231090  Size: SH

    Notice: Be sure that the spark plug threads smoothly into the cylinder head and the spark plug is fully seated. Use a thread chaser, if necessary, to clean threads in the cylinder head. Cross-threading or failing to fully seat the spark plug can cause overheating of the plug, exhaust blow-by, or thread damage.

  1. Attach J 42068 to 3/8 inch drive extension.
  2. Install the spark plugs to cylinder head.
  3. The spark plugs are pre-gapped and do not require gapping prior to installation.

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten
    Tighten the spark plugs to 25 N·m (19 lb ft).


    Object Number: 231078  Size: SH
  4. Position the wiring harness channel.
  5. Install the wiring harness channel bolts.
  6. Tighten
    Tighten the wiring harness channel bolts to 8 N·m (71 lb in).

  7. Reposition the A/C compressor hose bracket bolt to engine.
  8. Tighten
    Tighten the compressor hose bracket bolt to 8 N·m (71 lb in).


    Object Number: 159104  Size: SH
  9. Install the spark plug boots to spark plugs.
  10. Install the spark plug boot remover tool to spark plug boot.
  11. Install oil filler tube.

Spark Plug Replacement Right Bank

Removal Procedure

Tools Required

J 42068 Spark Plug Centering Sleeve

    Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

    Notice: Pull on the spark plug boot, the heat shield or use an approved spark plug boot removal tool, twisting a half-turn to release the seal while removing. Do not pull on the spark plug wire or it may be damaged.

  1. Remove the throttle cable bracket bolts from intake plenum.

  2. Object Number: 159104  Size: SH
  3. Remove the spark plug boots from spark plugs.

  4. Object Number: 159105  Size: SH
  5. Use the spark plug boot remover tool (1) attached to spark plug boot.
  6. Position the throttle cable bracket out of the way.
  7. Clean the spark plug recess with compressed air.

  8. Object Number: 231090  Size: SH
  9. Attach J 42068 to 3/8 inch drive extension.
  10. Remove the spark plugs from cylinder head.

Installation Procedure

    Notice: Be sure that the spark plug threads smoothly into the cylinder head and the spark plug is fully seated. Use a thread chaser, if necessary, to clean threads in the cylinder head. Cross-threading or failing to fully seat the spark plug can cause overheating of the plug, exhaust blow-by, or thread damage.

  1. Install the spark plugs to cylinder head.
  2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Tighten
    Tighten the spark plugs to 25 N·m (19 lb ft).

  3. Install the spark plug boots to spark plugs.

  4. Object Number: 159104  Size: SH
  5. Install the spark plug boot remover tool (1) to spark plug boot.
  6. Reposition the throttle cable bracket.
  7. Install the throttle cable bracket bolts to intake plenum.
  8. Tighten
    Tighten the throttle cable bracket bolts to 8 N·m (71 lb in).