GM Service Manual Online
For 1990-2009 cars only

The best way to accurately measure how much clearcoat has been removed is to use a paint gage before, during and after the sanding process. Paint gages measure the total thickness of the finish and when used, can determine how much clearcoat has been removed during the repair process. Paint gages range from magnetic pull type to sophisticated electronic types and are available from a variety of sources. The older magnetic type gages, at best have a 5 percent accuracy range and are not sensitive enough to detect removal of 0.020 mm 0.5 mil; (0.0005 in) clearcoat. The newer type magnetic gages have improved accuracy ranges. Most gauges are confined to checking either ferrous metal (steel) or non ferrous metal (aluminum) panel. At this time, there are no viable gages for reading film thickness on nonmetallic panel. The more sophisticated digital type gauges are able to read film thickness on both ferrous and non-ferrous metal panel. Digital gages can have an accuracy range of 1 percent and include thickness standards for recalibration.