GM Service Manual Online
For 1990-2009 cars only

Step

Action

Values

Yes

No

DEFINITION: This table is used to diagnose an inoperative fuel gauge only, with no DTCs set.

1

Did you perform the Instrument Cluster System Check?

--

Go to Step 2

Go to Instrument Cluster System Check

2

  1. Install a scan tool.
  2. Select SPECIAL FUNCTIONS from the Instrument Cluster menu.
  3. Select the FUEL GAUGE test from the Special Functions menu.
  4. Command the fuel gauge to sweep entirely in either direction.

Does the fuel gauge respond when commanded?

--

Go to Step 3

Go to Step 4

3

  1. Disconnect connector C400.
  2. Turn ON the ignition, with the engine OFF.
  3. Measure the voltage at terminal C of connector C400 (CKT PF12 BLU/BLK).

Does the voltage measure near the specified value?

12 V

Go to Step 5

Go to Step 6

4

Inspect for poor connections at the instrument cluster connector. Refer to Intermittents and Poor Connections Diagnosis in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 2

Go to Step 8

5

Test the fuel sender ground circuit for an open or A high resistance. Refer to Testing for Continuity in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 7

Go to Step 9

6

Test the fuel level circuit for an open or A high resistance. Refer to Testing for Continuity in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 7

Go to Step 10

7

  1. Connect all connectors and components that were removed in previous steps.
  2. Test the fuel gauge.

Does the fuel gauge operate properly?

--

System OK

Go to Step 2

8

Replace the instrument cluster. Refer to Instrument Cluster Replacement .

Did you complete the replacement?

--

Go to Step 7

--

9

  1. Inspect for poor connections at connector C400 terminals D and G.
  2. Inspect for poor connections at the fuel sender connector terminals C and D. Refer to Intermittents and Poor Connections Diagnosis in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 7

Go to Step 11

10

Inspect for poor connections at the instrument cluster connector. Refer to Intermittents and Poor Connections Diagnosis in Wiring Systems.

Did you find and correct the condition?

--

Go to Step 3

Go to Step 8

11

Replace the fuel sender assembly.

Did you complete the replacement?

--

Go to Step 7

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