Intermittent failures in electronic systems may be very
difficult to detect and accurately diagnose. The modules test for different
malfunctions under different vehicle conditions. For this reason, a thorough
test drive is often needed in order to repeat a fault condition. If the system
malfunction is not repeated during the test drive, a good description of
the complaint may be useful in locating an intermittent malfunction. Faulty
wires or connections cause most intermitting problems. When an intermitting
condition is suspected, inspect the suspected circuits for the following
conditions:
• | Poor mating of connector halves of backed out terminals |
• | Improperly formed or damaged terminals |
• | Poor wire to terminal connections |
• | Dirty or corroded terminals |
History DTCs are those indicating that the modules have previously detected
a malfunction. The reason could be either that the malfunction is intermittent
or that the system for which the DTC is set for is not currently being operated.
For example, the rear defogger circuit does not operate until the modules
detect engine RPM. For this reason, if a module displays history DTCs and
the malfunction cannot be found easily, try clearing the DTCs and manually
operating the system that the DTC applies to using a scan tool. Read the
Diagnostic Aids and Conditions for Setting the DTC in each DTC table for
more specific information.
History DTCs help in diagnosing intermittent fault conditions but do
not necessarily indicate a faulty module. The modules are reliable
components, and are not a likely cause of the malfunction. Most system complaints
are linked to faulty wiring and connectors, and occasionally to a component.
Perform a thorough inspection of all related wiring and connectors pertaining
to the history DTC that is stored.
The following conditions may result in intermittent module operation
with no DTC stored:
• | Any condition which results in the interruption of power to a
module |
• | The battery or ignition voltage is out of range (below 9.0 volts
or above 16.0 volts). |
• | A loose or damaged ground |
• | An open or a short on the serial data line |