GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Partially drain the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.

  2. Object Number: 785802  Size: SH
  3. Disconnect the air intake duct hoses from the throttle body.

  4. Object Number: 785746  Size: SH
  5. Disconnect the following from the throttle body:
  6. • The surge tank inlet hose
    • The throttle body heater hose
    • The fuel pressure regulator atmospheric vent tube

    Object Number: 785851  Size: SH
  7. Disconnect the throttle body electrical connector (2) from the throttle body (1).

  8. Object Number: 345338  Size: SH
  9. Remove the throttle body assembly mounting bolts.

  10. Object Number: 345341  Size: SH
  11. Remove the throttle body assembly from the following:
  12. • The intake plenum
    • The vacuum fittings

    Object Number: 658228  Size: SH
  13. Remove and discard the following:
  14. • The throttle body O-ring seals (1)
    • The vacuum fitting O-ring seals

Installation Procedure


    Object Number: 658228  Size: SH
  1. Position the throttle body O-ring seals (1) to the grooves in the throttle body.
  2. Lightly lubricate the vacuum fitting O-rings with clean engine oil.
  3. Install the vacuum fitting O-rings to the vacuum fittings.

  4. Object Number: 345341  Size: SH
  5. Simultaneously position the throttle body assembly to the following:
  6. • The intake plenum
    • The vacuum fittings

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 345338  Size: SH
  7. Install the throttle body assembly mounting bolts.
  8. Tighten
    Tighten the throttle body assembly mounting bolts to 8 N·m (71 lb in).


    Object Number: 785851  Size: SH
  9. Connect the throttle body electrical connector (2) to the throttle body (1).

  10. Object Number: 785746  Size: SH
  11. Connect the following to the throttle body:
  12. • The surge tank inlet hose
    • The throttle body heater hose
    • The fuel pressure regulator atmospheric vent tube

    Object Number: 785802  Size: SH
  13. Connect the air intake duct hoses to the throttle body.
  14. Perform the idle learn procedure. Refer to Idle Learn .
  15. Fill the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.