Transmission Replacement 2.6L and 3.2L
Removal Procedure
Important: NEW torque converter bolts will be required each time the torque converter bolts are removed.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the transmission manual shift shaft nut.
- Disconnect the shift linkage from the transmission.
- Place the transmission in neutral by rotating the transmission shift shaft clockwise 2 clicks.
- Remove the exhaust system. Refer to
Exhaust System Replacement
in Engine Exhaust.
- Disconnect the propeller shaft coupler (1) from the transmission flange. Refer to
Propeller Shaft Replacement
in Propeller Shaft.
- Push the front propeller shaft toward the rear of the vehicle in order to release the propeller shaft coupler (1) from the transmission flange.
- Secure the front propeller shaft (1) to the shift control lever (3) with a piece of mechanics
wire (2).
- Remove the catalytic converter hanger bracket. Refer to
Catalytic Converter Hanger Bracket Replacement
in Engine Exhaust.
- Disconnect the transmission wiring harness connector (1) from the transmission by rotating the locking latch (2) counterclockwise.
- Disconnect the wiring harness clips from the transmission, and position the wiring harness aside.
- Remove the transmission close out plug.
- Mark the torque converter to flexplate/flywheel orientation to ensure proper realignment.
- Remove the torque converter bolt close out plug from the engine block by pulling outward.
- Remove the front air deflector. Refer to
Front Air Deflector Replacement
in Body Front End.
- Repeat the following steps for all 3 torque converter bolts:
16.1. | Rotate the harmonic balancer center bolt clockwise ONLY, in order to align the torque converter bolt with the access hole. |
16.2. | Remove and discard the torque converter bolt. The bolt is self locking and is NOT reusable. |
- Place an oil drain pan under the transmission fluid cooler pipes.
- Remove the bolt securing the transmission fluid cooler pipes brace to the engine.
- Disconnect the fluid cooler pipes from the transmission.
- Plug the open outlet ports to prevent fluid loss and contamination.
- Position a suitable transmission jack under the transmission.
- Remove the transmission mount. Refer to
Transmission Mount Replacement
.
- Remove the 3 lower transmission mounting bolts (1-2).
- Lower the rear of the transmission only enough to gain access to the remaining 3 upper transmission mounting bolts.
- Disconnect the engine wiring harness retaining clips (1) from the transmission mounting bolts.
- Remove the 3 upper transmission mounting bolts (2-3).
- Pull the transmission free from the engine dowels (1).
Important: Ensure clearance is maintained between the transmission and the following:
• | The catalytic converters |
- Carefully lower the transmission from the vehicle.
- Flush the transmission oil cooler. Refer to
Transmission Fluid Cooler Flushing and Flow Test
.
Installation Procedure
Important: Ensure clearance is maintained between the transmission and the following:
• | The catalytic converters |
- Using the transmission jack, carefully raise the transmission to the vehicle.
- Align the engine dowels (1) with the transmission.
Notice: Refer to Fastener Notice in the Preface section.
- Install the 3 lower transmission mounting bolts (1-2).
Tighten
• | Tighten the transmission mounting bolts (2) to 75 N·m (55 lb ft). |
• | Tighten the transmission mounting bolt (1) to 50 N·m (37 lb ft). |
- Lower the rear of the transmission only enough to gain access to the remaining 3 upper transmission mounting bolts.
- Install the 3 upper transmission mounting bolts (2-3).
Tighten
Tighten the transmission mounting bolts to 75 N·m (55 lb ft).
- Connect the engine wiring harness retaining clips (1) to the transmission mounting bolts.
- Install the transmission mount. Refer to
Transmission Mount Replacement
.
- Remove transmission jack from under the transmission.
Important: Replace the O-rings if cracked, cut, or distorted.
- Lubricate the O-rings with automatic transmission fluid.
- Install the O-rings onto the cooler pipes prior to inserting the cooler pipes into the transmission.
- Insert the transmission fluid cooler pipes into the transmission.
- Install the bolt securing the transmission fluid cooler pipe retainer to the transmission.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install the bolt securing the transmission fluid cooler pipes brace to the engine.
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Align the torque converter to flexplate/flywheel orientation marks made during the removal procedure.
Important: Torque converter bolts are self locking and must be replaced with NEW torque converter bolts every time the bolts are removed.
- Repeat the following steps for all 3 torque converter bolts:
15.1. | Rotate the harmonic balancer center bolt clockwise ONLY, in order to align the torque converter bolt holes in the flexplate/flywheel with the access hole in the engine block. |
15.2. | To aid in alignment of the torque converter to the flexplate/flywheel. Install all 3 NEW torque converter bolts before fully tightening. |
Tighten
Tighten the torque converter bolts to 63 N·m (46 lb ft).
- Press the torque converter bolt close out plug into the engine block.
- Install the front air deflector. Refer to
Front Air Deflector Replacement
in Body Front End.
- Install the transmission close out plug.
- Connect the wiring harness clips to the transmission.
- Connect the transmission wiring harness connector (1) to the transmission by rotating the locking latch (2) clockwise.
- Install the catalytic converter hanger bracket. Refer to
Catalytic Converter Hanger Bracket Replacement
in Engine Exhaust.
- Remove the mechanics wire (2) securing front propeller shaft (1) to the shift control lever (3).
- Install the propeller shaft coupler (1) to the transmission flange. Refer to
Propeller Shaft Replacement
in Propeller Shaft.
- Place the transmission in the park position by rotating the shift shaft fully counter clockwise.
- Connect the shift linkage to the transmission.
- Install the transmission manual shift shaft nut.
Tighten
Tighten the transmission manual shift shaft nut to 15 N·m (11 lb ft).
- Install the exhaust system. Refer to
Exhaust System Replacement
in Engine Exhaust.
- Check the transmission fluid level (fill if necessary). Refer to
Transmission Fluid Check
.
- Adjust the shift control linkage. Refer to
Shift Control Linkage Adjustment
.
- Lower the vehicle.
- The transmission control module must be programmed with the proper software/calibrations. Refer to
Transmission Control Module Programming
.
Important: It is recommended that the transmission adaptive pressure (TAP) information be reset.
Resetting the TAP values using a scan tool will erase all learned values in all cells. As a result, the ECM, PCM or TCM
will need to relearn the TAP values. Transmission performance may be affected as new TAP values are learned.
- Reset the TAP values. Refer to
Transmission Adaptive Functions
.
Transmission Final Test and Inspection
Complete the following procedure after the transmission is installed in the vehicle:
- With the ignition OFF or disconnected, crank the engine several times. Listen for any unusual noises or evidence that any parts are binding.
- Start the engine and listen for abnormal conditions.
- While the engine continues to idle raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Inspect for fluid leaks while the engine is idling.
- Lower the vehicle.
- Perform a final inspection for the proper fluid level.
- Road test the vehicle.
Transmission Replacement 3.6L (LY7)
Removal Procedure
Important: NEW torque converter bolts will be required each time the torque converter bolts are removed.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove the thermostat housing to gain access to the upper transmission mounting bolts. Refer to
Engine Coolant Thermostat Housing Replacement
in Engine Cooling.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the transmission manual shift shaft nut.
- Disconnect the shift linkage from the transmission.
- Place the transmission in neutral by rotating the transmission shift shaft clockwise 2 clicks.
- Remove the exhaust system. Refer to
Exhaust System Replacement
in Engine Exhaust.
- Disconnect the propeller shaft coupler (1) from the transmission flange. Refer to
Propeller Shaft Replacement
in Propeller Shaft.
- Push the front propeller shaft toward the rear of the vehicle in order to release the propeller shaft coupler (1) from the transmission flange.
- Secure the front propeller shaft (1) to the shift control lever (3) with a piece of mechanics
wire (2).
- Disconnect the transmission wiring harness connector (1) from the transmission by rotating the locking latch (2) counterclockwise.
- Disconnect the wiring harness clips from the transmission, and position the wiring harness aside.
- Remove the starter motor to gain access to the torque converter bolts. Refer to
Starter Motor Replacement
in Engine Electrical.
- Mark the torque converter to flexplate/flywheel orientation to ensure proper realignment.
- Remove the front air deflector. Refer to
Front Air Deflector Replacement
in Body Front
End.
- Repeat the following steps for all 3 torque converter bolts:
16.1. | Rotate the harmonic balancer center bolt clockwise ONLY, in order to align the torque converter bolt with the starter motor opening in the engine block. |
16.2. | Remove and discard the torque converter bolt. The bolt is self locking and is NOT reusable. |
- Place an oil drain pan under the transmission fluid cooler pipes.
- Remove the bolt securing the transmission fluid cooler pipes brace to the engine.
- Disconnect the fluid cooler pipes from the transmission.
- Plug the open outlet ports to prevent fluid loss and contamination.
- Position a suitable transmission jack under the transmission.
- Remove the transmission mount. Refer to
Transmission Mount Replacement
.
- Remove the 3 lower transmission mounting bolts (1-2).
- Support the engine with a suitable jack. Loosen the two rear cradle bolts approximately one inch. Lower the engine and transmission just enough to gain access to the remaining 3 upper transmission mounting bolts.
- Disconnect the engine wiring harness retaining clips (1) from the transmission mounting bolts.
- Remove the 3 upper transmission mounting bolts (2-3).
- Pull the transmission free from the engine dowels (1).
Important: Ensure clearance is maintained between the transmission and the following:
• | The catalytic converters |
- Carefully lower the transmission from the vehicle.
- Flush the transmission oil cooler. Refer to
Transmission Fluid Cooler Flushing and Flow Test
.
- If the transmission is being replaced, remove the drive flange and install it on the replacement unit. Refer to
Drive Flange and Seal Replacement
.
Installation Procedure
Important: Ensure clearance is maintained between the transmission and the following:
• | The catalytic converters |
- Using the transmission jack, carefully raise the transmission to the vehicle.
- Align the engine dowels (1) with the transmission.
Notice: Refer to Fastener Notice in the Preface section.
- Install the 3 lower transmission mounting bolts (1-2).
Tighten
• | Tighten the transmission mounting bolts (2) to 75 N·m (55 lb ft). |
• | Tighten the transmission mounting bolt (1) to 50 N·m (37 lb ft). |
- Lower the engine and transmission only enough to gain access to the remaining 3 upper transmission mounting bolts.
- Install the 3 upper transmission mounting bolts (2-3).
Tighten
Tighten the transmission mounting bolts to 75 N·m (55 lb ft).
- Raise the engine and tighten the rear cradle bolts.
Tighten
Tighten the rear cradle mounting bolts to 191 N·m (141 lb ft).
- Connect the engine wiring harness retaining clips (1) to the transmission mounting bolts.
- Install the transmission mount. Refer to
Transmission Mount Replacement
.
- Remove transmission jack from under the transmission.
Important: Replace the O-rings if cracked, cut, or distorted.
- Lubricate the O-rings with automatic transmission fluid.
- Install the O-rings onto the cooler pipes prior to inserting the cooler pipes into the transmission.
- Insert the transmission fluid cooler pipes into the transmission.
- Install the bolt securing the transmission fluid cooler pipe retainer to the transmission.
Tighten
Tighten the bolt to 25 N·m (18 lb ft).
- Install the bolt securing the transmission fluid cooler pipes brace to the engine.
Tighten
Tighten the bolt to 50 N·m (37 lb ft).
- Align the torque converter to flexplate/flywheel orientation marks made during the removal procedure.
Important: Torque converter bolts are self locking and must be replaced with NEW torque converter bolts every time the bolts are removed.
- Repeat the following steps for all 3 torque converter bolts:
16.1. | Rotate the harmonic balancer center bolt clockwise ONLY, in order to align the torque converter bolt holes in the flexplate/flywheel with the starter motor opening in the engine block. |
16.2. | To aid in alignment of the torque converter to the flexplate/flywheel. Install all 3 NEW torque converter bolts before fully tightening. |
Tighten
Tighten the torque converter bolts to 63 N·m (46 lb ft).
- Install the starter motor. Refer to
Starter Motor Replacement
in Engine Electrical.
- Install the front air deflector. Refer to
Front Air Deflector Replacement
in Body Front
End.
- Connect the wiring harness clips to the transmission.
- Connect the transmission wiring harness connector (1) to the transmission by rotating the locking latch (2) clockwise.
- Remove the mechanics wire (2) securing front propeller shaft (1) to the shift control lever (3).
- Install the propeller shaft coupler (1) to the transmission flange. Refer to
Propeller Shaft Replacement
in Propeller Shaft.
- Place the transmission in the park position by rotating the shift shaft fully counter clockwise.
- Connect the shift linkage to the transmission.
- Install the transmission manual shift shaft nut.
Tighten
Tighten the transmission manual shift shaft nut to 15 N·m (11 lb ft).
- Install the exhaust system. Refer to
Exhaust System Replacement
in Engine Exhaust.
- Check the transmission fluid level (fill if necessary). Refer to
Transmission Fluid Check
.
- Adjust the shift control linkage. Refer to
Shift Control Linkage Adjustment
.
- Lower the vehicle.
- Install the thermostat housing. Refer to
Engine Coolant Thermostat Housing Replacement
in Engine Cooling.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- The transmission control module must be programmed with the proper software/calibrations. Refer to
Transmission Control Module Programming
.
Important: It is recommended that the transmission adaptive pressure (TAP) information be reset.
Resetting the TAP values using a scan tool will erase all learned values in all cells. As a result, the ECM, PCM or TCM
will need to relearn the TAP values. Transmission performance may be affected as new TAP values are learned.
- Reset the TAP values. Refer to
Transmission Adaptive Functions
.
Transmission Final Test and Inspection
Complete the following procedure after the transmission is installed in the vehicle:
- With the ignition OFF or disconnected, crank the engine several times. Listen for any unusual noises or evidence that any parts are binding.
- Start the engine and listen for abnormal conditions.
- While the engine continues to idle raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Inspect for fluid leaks while the engine is idling.
- Lower the vehicle.
- Perform a final inspection for the proper fluid level.
- Road test the vehicle.