Brake Pedal Assembly Replacement Manual Trans After VIN 40101964
Removal Procedure
- Remove the vacuum brake booster assembly. Refer to
Power Vacuum Brake Booster Replacement
.
- Remove the park brake pedal assembly. Refer to
Parking Brake Lever Pedal Assembly Replacement
in Park Brake.
- Remove the clutch pedal assembly. Refer to
Clutch Pedal Replacement
in Clutch.
- Remove the brake pedal to cowl mounting nuts.
- Remove the steering column support bracket to cowl mounting nut.
- Remove the steering column support bracket to instrument panel (I/P) mounting
nuts, to the right of the brake pedal.
- Remove the brake pedal assembly to the I/P carrier mounting nuts (1).
- Remove the vacuum brake booster mounting plate.
- Remove the steering column support bracket to the right of the brake pedal.
- Remove the brake pedal assembly (2).
Installation Procedure
- Install the brake pedal assembly (2) to the vehicle.
- Install the steering column support bracket to the vehicle.
- Install the vacuum brake booster mounting plate.
Notice: Refer to Fastener Notice in the Preface section.
- Install the brake pedal assembly to cowl mounting nuts
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the steering column support bracket to cowl mounting nuts
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the brake pedal assembly to I/P carrier mounting nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the steering column support bracket I/P carrier mounting nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the clutch pedal assembly. Refer to
Clutch Pedal Replacement
in Clutch.
- Install the park brake pedal assembly. Refer to
Parking Brake Lever Pedal Assembly Replacement
in Park Brake.
- Install the vacuum brake booster assembly. Refer to
Power Vacuum Brake Booster Replacement
.
- Recalibrate the brake pedal position sensor. Refer to
Brake Pedal Position Sensor Replacement
in
Lighting .
Brake Pedal Assembly Replacement RHD Automatic Trans
Removal Procedure
- Remove the vacuum brake booster assembly. Refer to
Power Vacuum Brake Booster Replacement
.
- Remove the park brake pedal assembly. Refer to
Parking Brake Lever Pedal Assembly Replacement
.
- Remove the clutch pedal assembly. Refer to
Clutch Pedal Replacement
.
- Remove the brake pedal to cowl mounting nuts.
- Remove the steering column support bracket to cowl mounting nut.
- Remove the steering column support bracket to instrument panel (I/P) mounting nuts, to the right of the brake pedal.
- Remove the brake pedal assembly to the I/P carrier mounting nuts (1).
- Remove the vacuum brake booster mounting plate.
- Remove the steering column support bracket to the right of the brake pedal.
- Remove the brake pedal assembly (2).
Installation Procedure
- Install the brake pedal assembly (2) to the vehicle.
- Install the steering column support bracket to the vehicle.
- Install the vacuum brake booster mounting plate.
Notice: Refer to Fastener Notice in the Preface section.
- Install the brake pedal assembly to cowl mounting nuts
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the steering column support bracket to cowl mounting nuts
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the brake pedal assembly to I/P carrier mounting nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the steering column support bracket I/P carrier mounting nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the clutch pedal assembly. Refer to
Clutch Pedal Replacement
.
- Install the park brake pedal assembly. Refer to
Parking Brake Lever Pedal Assembly Replacement
.
- Install the vacuum brake booster assembly. Refer to
Power Vacuum Brake Booster Replacement
.
- Recalibrate the brake pedal position sensor. Refer to
Brake Pedal Position Sensor Replacement
.
Brake Pedal Assembly Replacement Manual Trans Before VIN 40101964
Removal Procedure
- Remove the brake pedal to cowl mounting nuts.
- Remove the I/P carrier assembly, to gain access to the brake pedal assembly
to I/P carrier mounting nuts. Refer to
Instrument Panel Carrier Replacement
in Instrument Panel, Gages and Console.
- Remove the brake pedal assembly to the I/P carrier mounting nuts (1).
- Remove the brake pedal assembly (2).
Installation Procedure
- Install the brake pedal assembly (2) to the I/P carrier.
Notice: Refer to Fastener Notice in the Preface section.
- Install the brake pedal assembly to I/P carrier mounting nuts.
Tighten
Tighten the brake pedal assembly to I/P carrier
mounting nuts to 25 N·m (18 lb ft).
- Install the I/P assembly. Refer to
Instrument Panel Carrier Replacement
in Instrument Panel, Gages and Console.
- Install the brake pedal assembly to cowl mounting nuts
Tighten
Tighten the brake pedal assembly to cowl mounting
nuts to 25 N·m (18 lb ft).
- Recalibrate the brake pedal position sensor. Refer to
Brake Pedal Position Sensor Replacement
in
Lighting .
Brake Pedal Assembly Replacement LHD Automatic Trans
Removal Procedure
- Remove the vacuum brake booster assembly. Refer to
Power Vacuum Brake Booster Replacement
.
- Remove the park brake pedal assembly. Refer to
Parking Brake Lever Pedal Assembly Replacement
.
- Remove the brake pedal to cowl mounting nuts.
- Remove the steering column support bracket to cowl mounting nut.
- Remove the steering column support bracket to instrument panel (I/P) mounting nuts, to the right of the brake pedal.
- Remove the brake pedal assembly to the I/P carrier mounting nuts (1).
- Remove the vacuum brake booster mounting plate.
- Remove the steering column support bracket to the right of the brake pedal.
- Remove the brake pedal assembly (2).
Installation Procedure
- Install the brake pedal assembly (2) to the vehicle.
- Install the steering column support bracket to the vehicle.
- Install the vacuum brake booster mounting plate.
Notice: Refer to Fastener Notice in the Preface section.
- Install the brake pedal assembly to cowl mounting nuts
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the steering column support bracket to cowl mounting nuts
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the brake pedal assembly to I/P carrier mounting nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the steering column support bracket I/P carrier mounting nuts.
Tighten
Tighten the nuts to 25 N·m (18 lb ft).
- Install the park brake pedal assembly. Refer to
Parking Brake Lever Pedal Assembly Replacement
.
- Install the vacuum brake booster assembly. Refer to
Power Vacuum Brake Booster Replacement
.
- Recalibrate the brake pedal position sensor. Refer to
Brake Pedal Position Sensor Replacement
.