Tools Required

1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .



2. Remove the upper radiator panel.



3. Remove the condenser inlet pipe.



4. Remove the condenser outlet pipe.



5. For Buick only, disconnect the coolant overflow tube from the radiator.
6. Remove the screws connecting the condenser to the radiator.
7. Remove the condenser.

Tools Required

J 39400 Electronic Halogen Leak Detector

1. Install the condenser foam side and the top seals.
2. Install the condenser into the lower radiator slots.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the condenser mounting bolts.

Tighten
Tighten the condenser connections to 6 N·m (53 lb in).




4. For Buick only, connect the coolant overflow tube to the radiator.



5. Install the condenser outlet pipe.

Tighten
Tighten the condenser connection to 24 N·m (18 lb ft).




6. Install the condenser inlet pipe.

Tighten
Tighten the condenser connection to 24 N·m (18 lb ft).




7. Install the upper radiator panel and the bolts.

Tighten
Tighten the bolts to 10 N·m (89 lb in).

8. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
9. Using the J 39400 , leak test the A/C system. Refer to Leak Testing .