Tools Required

1. Recover the refrigerant from the A/C system. Refer to Refrigerant Recovery and Recharging .



2. Use the J 38042 in order to remove the condenser outlet dual O-ring joint.
3. Remove the A/C line clips.



4. Use the J 26549-E in order to remove the expansion tube from the line.

Tools Required

J 39400 Electronic Halogen Leak Detector

1. Install the new expansion tube with the short screen toward the evaporator.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the expansion tube dual O-ring joint.

Tighten
Tighten the dual O-ring joint connections to 24 N·m (18 lb ft).




3. Install the A/C line clip and the nut.

Tighten
Tighten the nut to 12 N·m (9 lb in).

4. Recharge the A/C system. Refer to Refrigerant Recovery and Recharging .
5. Using the J 39400 , leak test the A/C system. Refer to Leak Testing .