GM Service Manual Online
For 1990-2009 cars only

The following is the proper procedure for the repair of Weather Pack® Connectors.


Object Number: 8802  Size: SH
    • Separate the connector halves (1).
    • Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
    • Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.

Object Number: 8803  Size: SH
    • Insert the Weather Pack® terminal removal tool into the front (mating end) of the connector cavity until it rests on the cavity shoulder (1).
    • Gently pull on the wire to remove the terminal through the back of the connector (2).

       Important: Never use force to remove a terminal from a connector.

    •  Inspect the terminal and connector for damage. Repair as necessary. Refer to Repairing Connector Terminals .
    •  Reform the lock tang (2) and reset terminal in connector body.
    •  Close secondary locks and join connector halves.
    •  Verify that circuit is complete and working satisfactorily.
    •  Perform system check.