Use the following procedure to charge a completely discharged
battery. If this procedure is not followed, a good battery may be needlessly
replaced.
Notice: Do not use boost, jump start, crank, or equivalent setting for prolonged
charging of batteries. Undesirable and potentially dangerous spewing of gases
or electrolyte through the vent holes may occur.
- Measure the battery voltage at the battery terminals using a digital
multimeter:
• | A reading of less than 11 volts indicates that the initial
charging will be very low. |
• | It will take some time before the battery accepts current in excess
of a few milliamperes. |
- Set the battery charger on the highest setting.
- If necessary, disable the polarity protection circuitry:
• | This circuitry, available on most chargers, prevents charging
unless the charger leads are properly connected to the battery terminals. |
• | A completely discharged battery may not have enough voltage to
activate this circuitry, even though the leads are properly connected, implying
that the battery will not accept a charge. |
• | Most chargers have an override or a bypass function so that the
charger will turn ON and charge a low voltage battery. Follow the charger
manufacturer's instructions for the override or bypass function. |
- The required battery charge time varies according to the voltage
capabilities of the battery charger. A charger of less than 14 volts
could take up to 16 hours before it appears to be accepting current,
followed by several hours of the actual charging time.
To determine the amount of hours the battery may need to be charged,
perform the following calculation:
• | The reserve capacity rating on the battery label is the number
of ampere-hours of charge required in order to produce the green hydrometer
dot. |
• | After the meter on the charger starts to show current flow, note
the number of amperes being accepted. |
• | Determine the reserve capacity of the battery. Refer to
Battery Usage
. |
• | Divide the reserve capacity by the number of amperes shown on
the meter to determine how many hours of charging is needed. |
- When the green dot appears in the hydrometer, discontinue charging.
- If the green hydrometer dot is not visible after twice the charging
time calculated above, replace the battery. Refer to
Battery Usage
.
- Monitor the battery hourly. If the battery temperature exceeds
52°C (125°F), as judged by feel, or the electrolyte is spewing from
the vents, discontinue charging or reduce the charging rate.
- Load test the battery after charging. Refer to
Battery Not Operating Properly
.